CN116213228A - Method for preparing controlled release coating and coating equipment thereof - Google Patents
Method for preparing controlled release coating and coating equipment thereof Download PDFInfo
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- CN116213228A CN116213228A CN202111480006.XA CN202111480006A CN116213228A CN 116213228 A CN116213228 A CN 116213228A CN 202111480006 A CN202111480006 A CN 202111480006A CN 116213228 A CN116213228 A CN 116213228A
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- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
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- A61L31/00—Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
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- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
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- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
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- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1042—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material provided with means for heating or cooling the liquid or other fluent material in the supplying means upstream of the applying apparatus
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- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
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- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
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Abstract
Description
技术领域technical field
本发明涉及涂层制备技术领域,特别地,涉及一种制备控释涂层的方法及其涂覆设备。The invention relates to the technical field of coating preparation, in particular to a method for preparing a controlled-release coating and coating equipment thereof.
背景技术Background technique
近年来,随着医疗技术不断革新,医疗器械也在快速发展,尤其是含药可植入医疗器械被越来越多地应用于颅内、心脏和外周血管等领域的治疗。含药可植入医疗器械的药物的释放行为影响器械在人体中的疗效。In recent years, with the continuous innovation of medical technology, medical devices are also developing rapidly, especially drug-containing implantable medical devices are increasingly used in the treatment of intracranial, cardiac and peripheral blood vessels. The drug release behavior of a medicated implantable medical device affects the efficacy of the device in humans.
然而,药物释放过程中,很难做到可控、长效、稳定释放。药物容易在器械的外侧聚集而引起前期药物爆释。另外,如果采用可降解材料作为药物载体,可降解材料在降解后期,不能保持良好的力学性能而发生崩溃,容易造成后期药物爆释。However, in the process of drug release, it is difficult to achieve controllable, long-term and stable release. Drugs are easy to accumulate on the outside of the device and cause burst release of drugs in the early stage. In addition, if a degradable material is used as a drug carrier, the degradable material cannot maintain good mechanical properties in the late stage of degradation and collapses, which may easily cause the drug to be released in the later stage.
药物无法精准控制释放,存在药物药效不够持久、稳定性差,药物的毒性难以控制等问题,可能会给患者带来较大的副作用,甚至可能会造成生命危险,阻碍或限制了含药可植入医疗器械在药物缓控释领域的应用。The release of the drug cannot be precisely controlled, and there are problems such as insufficient long-lasting drug effect, poor stability, and difficult to control drug toxicity, which may bring relatively large side effects to patients, and may even cause life-threatening, hindering or limiting the ability of the drug to be implanted. Into the application of medical devices in the field of drug sustained and controlled release.
因此,随着临床需求的不断更新,药物可控、长效、稳定释放,有利于提高药物疗效,降低毒副作用,对于提高含药可植入医疗器械的治疗效果有重大意义。Therefore, with the continuous update of clinical needs, the controllable, long-acting, and stable release of drugs is conducive to improving drug efficacy and reducing toxic and side effects, and is of great significance for improving the therapeutic effect of drug-containing implantable medical devices.
发明内容Contents of the invention
为解决上述至少一个技术问题,本发明的目的在于提供一种制备控释涂层的方法及其涂覆设备,通过控制涂液的温度,可以获得良好控释性能的控释涂层。In order to solve at least one of the technical problems above, the object of the present invention is to provide a method for preparing a controlled-release coating and its coating equipment. By controlling the temperature of the coating solution, a controlled-release coating with good controlled-release performance can be obtained.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
一种制备控释涂层的方法,包括:A method of preparing a controlled-release coating, comprising:
步骤1),将涂液涂覆于含药可植入医疗器械表面,涂液的温度保持在10-80℃;Step 1), coating the coating solution on the surface of the drug-containing implantable medical device, and keeping the temperature of the coating solution at 10-80°C;
步骤2),固化,含药可植入医疗器械表面即得控释涂层。Step 2), curing, drug-containing can be implanted on the surface of the medical device to obtain a controlled-release coating.
在其中一个实施方式中,在进行所述步骤1)时,所述涂覆的方式为浸涂、喷涂和刷涂中的至少一种。In one embodiment, when performing the step 1), the coating method is at least one of dip coating, spray coating and brush coating.
在其中一个实施方式中,在进行所述步骤2)时,固化温度为20-150℃,固化时间为0.2-6h。In one embodiment, when performing the step 2), the curing temperature is 20-150°C, and the curing time is 0.2-6h.
在其中一个实施方式中,在进行所述步骤1)前,还进行上料步骤,所述上料步骤包括:将所述含药可植入医疗器械装载于载具。In one embodiment, before performing the step 1), a loading step is further performed, and the loading step includes: loading the drug-containing implantable medical device on a carrier.
在其中一个实施方式中,在进行所述上料步骤后,以及进行所述步骤1)前,还进行清洁步骤,清洁的方式包括静电吸附、离子风吹扫、毛刷刷除和胶辊吸附中的至少一个。In one of the embodiments, after the loading step and before step 1), a cleaning step is also performed, the cleaning methods include electrostatic adsorption, ion wind blowing, brush removal and rubber roller adsorption at least one of the
在其中一个实施方式中,在进行所述步骤1)后,以及进行所述步骤2)前,还进行移除多余涂液的步骤,所述移除多余涂液的步骤包括对所述含药可植入医疗器械刮液和/或沾液。In one of the embodiments, after performing step 1) and before performing step 2), a step of removing excess coating liquid is also performed, and the step of removing excess coating liquid includes treating the drug-containing Squeegees and/or dips for implantable medical devices.
在其中一个实施方式中,至少重复一次所述步骤1)和所述移除多余涂液的步骤,并且,每一次重复之前进行静置步骤,静置温度为10-80℃,静置时间为2-30min。In one of the embodiments, the step 1) and the step of removing excess coating liquid are repeated at least once, and each repetition is preceded by a standing step, the standing temperature is 10-80°C, and the standing time is 2-30min.
在其中一个实施方式中,在进行所述移除多余涂液的步骤后,以及进行所述步骤2)前,还进行溶剂挥发步骤,在10-80℃下使得溶剂挥发,溶剂挥发时间为0.2-6h。In one of the embodiments, after performing the step of removing excess coating liquid and before performing the step 2), a solvent volatilization step is also performed to volatilize the solvent at 10-80° C., and the solvent volatilization time is 0.2 -6h.
在其中一个实施方式中,在进行所述步骤2)后,还进行下料步骤,所述下料步骤包括:将所述含药可植入医疗器械从所述载具上取下。In one embodiment, after the step 2), the unloading step is further performed, and the unloading step includes: removing the drug-containing implantable medical device from the carrier.
一种涂覆设备,所述涂覆设备用于实施上述任一项所述的制备控释涂层的方法,所述涂覆设备包括:用于装载所述涂液的液槽以及固化腔室。A kind of coating equipment, described coating equipment is used for implementing the method for preparing controlled-release coating described in any one of above, and described coating equipment comprises: be used for loading the liquid tank of described coating liquid and curing chamber .
在其中一个实施方式中,所述液槽配合设置有第一温度控制装置,所述第一温度控制装置包括第一加热元件和第一温度检测控制元件,所述第一加热元件用于加热所述涂液,所述第一温度检测控制元件用于检测所述涂液的温度,并控制所述第一加热元件加热或停止加热。In one embodiment, the liquid tank is equipped with a first temperature control device, and the first temperature control device includes a first heating element and a first temperature detection and control element, and the first heating element is used to heat the The coating liquid, the first temperature detection and control element is used to detect the temperature of the coating liquid, and control the first heating element to heat or stop heating.
在其中一个实施方式中,所述液槽设置有开口,所述液槽还配合设置有可选择性地盖设所述液槽的开口的盖板。In one embodiment, the liquid tank is provided with an opening, and the liquid tank is also provided with a cover plate that can selectively cover the opening of the liquid tank.
在其中一个实施方式中,所述液槽还配合设置有除液板以及可选择性地打开的排液口。In one embodiment, the liquid tank is also equipped with a liquid removal plate and a selectively openable drain port.
在其中一个实施方式中,所述固化腔室配合设置有第二温度控制装置,所述第二温度控制装置包括第二加热元件以及第二温度检测控制元件,通过所述第二加热元件加热所述固化腔室,通过所述第二温度检测控制元件检测所述固化腔室的温度,并控制所述第二加热元件加热或停止加热。In one of the embodiments, the curing chamber is equipped with a second temperature control device, and the second temperature control device includes a second heating element and a second temperature detection and control element, and the second heating element heats the The curing chamber, the temperature of the curing chamber is detected by the second temperature detection and control element, and the second heating element is controlled to heat or stop heating.
在其中一个实施方式中,所述固化腔室还配合设置有第一定时元件,以控制固化时间。In one embodiment, the curing chamber is further equipped with a first timing element to control the curing time.
在其中一个实施方式中,所述涂覆设备还包括载具、第一传送带、第二传送带、机械爪、机械爪导轨以及升降杆,所述第一传送带与所述液槽相邻设置,用于将所述载具沿靠近所述液槽的方向输送,所述第二传送带与所述固化腔室相邻设置,用于将所述载具沿远离所述固化腔室的方向输送,所述机械爪配合抓取、夹持以及释放所述载具,所述机械爪与所述升降杆配合设置,在所述升降杆的带动下,所述机械爪可以上下移动,所述升降杆与所述机械爪导轨配合设置,所述升降杆可以沿所述机械爪导轨左右移动,从而带动所述机械爪左右移动。In one of the embodiments, the coating equipment further includes a carrier, a first conveyor belt, a second conveyor belt, a mechanical claw, a mechanical claw guide rail, and a lifting rod, the first conveyor belt is arranged adjacent to the liquid tank, and For transporting the carrier along a direction close to the liquid tank, the second conveyor belt is arranged adjacent to the curing chamber for transporting the carrier along a direction away from the curing chamber, so The mechanical claw cooperates to grasp, clamp and release the carrier, and the mechanical claw is arranged in cooperation with the lifting rod. Driven by the lifting rod, the mechanical claw can move up and down, and the lifting rod and the lifting rod The guide rail of the mechanical claw is cooperatingly arranged, and the lifting rod can move left and right along the guide rail of the mechanical claw, thereby driving the mechanical claw to move left and right.
在其中一个实施方式中,所述载具为长方形盒状,所述载具的上端为开放结构,且所述载具的下表面上设置有镂孔,所述载具内设置有至少一个隔板,将所述载具的内腔分隔成多个隔室;或者,所述载具为长条形柱体,所述载具的下表面上设置有多个相互间隔的挂钩。In one of the embodiments, the carrier is in the shape of a rectangular box, the upper end of the carrier is an open structure, and the lower surface of the carrier is provided with hollow holes, and at least one spacer is provided in the carrier. A plate divides the inner cavity of the carrier into a plurality of compartments; or, the carrier is a long cylinder, and a plurality of mutually spaced hooks are arranged on the lower surface of the carrier.
在其中一个实施方式中,在所述第一传动带的传动路径上设置有静电吸附装置、离子风吹扫装置、毛刷和胶辊中的至少一个;或者,在所述第一传送带和所述液槽之间设置有静电吸附装置、离子风吹扫装置、毛刷和胶辊中的至少一个。In one of the embodiments, at least one of an electrostatic adsorption device, an ion wind blowing device, a brush and a rubber roller is provided on the transmission path of the first transmission belt; or, between the first transmission belt and the At least one of an electrostatic adsorption device, an ion wind blowing device, a brush and a rubber roller is arranged between the liquid tanks.
在其中一个实施方式中,所述涂覆设备还包括除液腔室,所述除液腔室内配合设置有刮板和/或沾液工具。In one embodiment, the coating equipment further includes a liquid removal chamber, and a scraper and/or a liquid wetting tool are arranged in the liquid removal chamber.
在其中一个实施方式中,所述涂覆设备还包括挥发腔室,所述挥发腔室中设置有第三传送带。In one embodiment, the coating equipment further includes a volatilization chamber, and a third conveyor belt is arranged in the volatilization chamber.
在其中一个实施方式中,所述涂覆设备还包括检测装置,所述检测装置设置在所述第二传送带的传送路径上,所述检测装置包括距离传感器以及警报器,或者所述检测装置包括质量传感器以及警报器。In one of the embodiments, the coating equipment further includes a detection device, the detection device is arranged on the transmission path of the second conveyor belt, the detection device includes a distance sensor and an alarm, or the detection device includes Quality sensors and alarms.
相对于现有技术,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
在本发明中,通过将涂液的温度保持在10-80℃,可以控制涂液的性能,从而可以获得良好控释性能的控释涂层。In the present invention, by keeping the temperature of the coating liquid at 10-80° C., the performance of the coating liquid can be controlled, so that a controlled-release coating with good controlled-release performance can be obtained.
附图说明Description of drawings
图1为本发明中涂覆设备的结构示意图。Fig. 1 is a schematic structural view of coating equipment in the present invention.
图2为本发明中其中一种载具装载含药可植入医疗器械的结构示意图。Fig. 2 is a schematic structural view of one of the carriers loaded with drug-containing implantable medical devices in the present invention.
图3为本发明中另一种载具装载含药可植入医疗器械的结构示意图。Fig. 3 is a schematic structural view of another carrier loaded with a drug-containing implantable medical device according to the present invention.
附图标记:Reference signs:
液槽10,第一加热元件11,第一温度检测控制元件12,盖板13,挥发腔室20,第三传送带21,固化腔室30,第二加热元件31,第二温度检测控制元件32,载具40,隔板41,挂钩42,第一传送带50,第二传送带60,机械爪71,机械爪导轨72,升降杆73,除液腔室80。
具体实施方式Detailed ways
下面通过具体实施方式来进一步说明本发明的技术方案。本领域技术人员应该明了,所述具体实施方式仅仅是帮助理解本发明,不应视为对本发明的具体限制。The technical solutions of the present invention will be further described below through specific embodiments. It should be clear to those skilled in the art that the specific implementation is only to help understand the present invention, and should not be regarded as a specific limitation on the present invention.
本发明提供了一种制备控释涂层的方法,包括:The invention provides a method for preparing a controlled-release coating, comprising:
步骤1),将涂液涂覆于含药可植入医疗器械表面,涂液的温度保持在10-80℃;Step 1), coating the coating solution on the surface of the drug-containing implantable medical device, and keeping the temperature of the coating solution at 10-80°C;
步骤2),固化,含药可植入医疗器械表面即得控释涂层。Step 2), curing, drug-containing can be implanted on the surface of the medical device to obtain a controlled-release coating.
在本发明中,涂液的温度保持在10-80℃。如果温度过低,则涂液的流动性较差,难以满足涂覆需求;如果温度过高,则易造成涂液中的溶剂挥发,影响涂液的浓度。In the present invention, the temperature of the coating solution is maintained at 10-80°C. If the temperature is too low, the fluidity of the coating solution will be poor, making it difficult to meet the coating requirements; if the temperature is too high, it will easily cause the solvent in the coating solution to volatilize and affect the concentration of the coating solution.
在本发明中,涂液可以为硅橡胶涂液,包括硅橡胶、有机溶剂、交联剂以及催化剂。硅橡胶的浓度为0.1-0.5%,有机溶剂为石油醚、烷烃类试剂和苯类试剂中的至少一种,优选正己烷或二甲苯。In the present invention, the coating solution may be a silicone rubber coating solution, including silicone rubber, an organic solvent, a crosslinking agent and a catalyst. The concentration of the silicone rubber is 0.1-0.5%, and the organic solvent is at least one of petroleum ether, alkane reagents and benzene reagents, preferably n-hexane or xylene.
在本发明中,含药可植入医疗器械可以是鼻窦支架、血管支架、子宫膜片、尿道支架、输尿管支架等,此处不做限制。In the present invention, the drug-containing implantable medical device may be a sinus stent, a blood vessel stent, a uterine diaphragm, a urethral stent, a ureteral stent, etc., which are not limited here.
在本发明中,控释涂层的厚度为10-200μm。In the present invention, the thickness of the controlled-release coating is 10-200 μm.
在进行步骤1)时,涂覆的方式包括但不限于浸涂、喷涂和刷涂。不论采用何种涂覆方式,只要使得含药可植入医疗器械表面的控释涂层均匀且厚度在预设范围内即可。When performing step 1), the coating methods include but not limited to dip coating, spray coating and brush coating. No matter what kind of coating method is adopted, it is sufficient to make the controlled-release coating on the surface of the drug-containing implantable medical device uniform and within a preset range.
在其中一个实施方式中,涂覆的方式为浸涂,每一次浸涂的时间为0.1-60s,至少浸涂一次。In one embodiment, the method of coating is dip coating, and the time of each dip coating is 0.1-60s, at least once.
在另一个实施方式中,涂覆的方式为喷涂,调整喷头与含药可植入医疗器械表面之间的距离,每一次喷涂的时间为1-10s,至少喷涂一次。可以理解地,每一次喷涂的时间可以不限于上述范围,可以基于实际需求进行相关调整。另外,为了确保喷涂均匀,喷头和含药可植入医疗器械中的一个可以相对另一个移动和/或转动。In another embodiment, the method of coating is spraying, the distance between the spray head and the surface of the implantable medical device containing medicine is adjusted, and the time of each spraying is 1-10s, at least once. It can be understood that the time for each spraying is not limited to the above range, and can be adjusted based on actual needs. Additionally, one of the spray head and the medicated implantable medical device may be moved and/or rotated relative to the other to ensure uniform spraying.
在还有一个实施方式中,涂覆的方式为刷涂,每一次刷涂以确保覆盖含药可植入医疗器械的对应表面为准,至少刷涂一次。In yet another embodiment, the method of coating is brushing, and each brushing is based on ensuring that the corresponding surface of the drug-containing implantable medical device is covered, and brushing is at least once.
在进行步骤2)时,固化温度为20-150℃,固化时间为0.2-6h。When performing step 2), the curing temperature is 20-150°C, and the curing time is 0.2-6h.
在进行步骤1)前,还可以进行上料步骤。具体地,将含药可植入医疗器械装载于载具,这样,在后续操作中,可以尽可能避免操作者接触含药可植入医疗器械,从而避免污染含药可植入医疗器械。另外,通过载具有利于实现自动化操作,并且,载具上可以装载多个含药可植入医疗器械,有利于实现大规模批量生产。多个含药可植入医疗器械装载完成后,相互间隔设置,以确保后续操作中不会相互接触,从而避免多个含药可植入医疗器械之间相互粘连和/或涂覆不均匀。Before carrying out step 1), the feeding step can also be carried out. Specifically, the drug-containing implantable medical device is loaded on the carrier, so that in subsequent operations, the operator can be avoided as much as possible from touching the drug-containing implantable medical device, thereby avoiding contamination of the drug-containing implantable medical device. In addition, the carrier is beneficial to realize automatic operation, and a plurality of drug-containing implantable medical devices can be loaded on the carrier, which is beneficial to realize large-scale batch production. After the loading of multiple implantable medical devices containing drugs is completed, they are arranged at intervals to ensure that they will not contact each other in subsequent operations, thereby avoiding mutual adhesion and/or uneven coating between multiple implantable medical devices containing drugs.
在进行上料步骤后,以及进行步骤1)前,还可以进行清洁步骤。对于含药可植入医疗器械的洁净度要求比较高,需要严格控制,以免植入人体后,含药可植入医疗器械上的微尘、杂质等引起风险。因此,在进行上料步骤后,以及进行步骤1)前,需要对含药可植入医疗器械进行清洁,清洁的方式包括但不限于静电吸附、离子风吹扫、毛刷刷除和胶辊吸附。进行清洁步骤后,不但可以避免微尘、杂质等引起风险,还有利于增加含药可植入医疗器械和控释涂层之间的结合力,也有利于获得均匀的控释涂层,从而使得控释涂层对于药物的控释更加稳定。After the loading step and before step 1), a cleaning step may also be performed. The cleanliness requirements for drug-containing implantable medical devices are relatively high, and strict control is required to avoid risks caused by dust and impurities on drug-containing implantable medical devices after implantation into the human body. Therefore, after the loading step and before step 1), the drug-containing implantable medical device needs to be cleaned. Cleaning methods include but are not limited to electrostatic adsorption, ion wind blowing, brush removal and rubber roller adsorption. After the cleaning step, it can not only avoid the risks caused by dust, impurities, etc., but also help to increase the binding force between the drug-containing implantable medical device and the controlled-release coating, and is also conducive to obtaining a uniform controlled-release coating, so that This makes the controlled-release coating more stable for the controlled release of drugs.
在进行步骤1)后,以及进行步骤2)前,还可以进行移除多余涂液的步骤。在完成步骤1)后,由于涂覆操作误差等原因,涂液可能在含药可植入医疗器械表面分布不均,和/或过厚,将刮板和含药可植入医疗器械表面之间间距预设距离,刮板和含药可植入医疗器械中的一个相对另一个移动,进行刮液,从而移除多余涂液。另外,一些含药可植入医疗器械为了便于进行涂覆或基于其他原因,可能会竖直设置,这样,在完成步骤1)后,在重力作用下,涂液会自上而下流动,使得含药可植入医疗器械上位于最下方的点或面上具有多余涂液,如不处理,则该位置形成的控释涂层会相对较厚,因此,需要对其进行刮液处理,从而移除多余涂液。可选地,针对该种情况,还可以通过沾液来移除多余涂液。具体地,使用沾液工具,沾液工具设置在含药可植入医疗器械的下方,两者可以相对靠近,以沾除多余涂液。可以根据实际需求,进行至少一次沾液。另外,沾液工具优选为一次性的或可更换的,以免产生污染。沾液工具包括但不限于海绵、无纺布和棉棒。After performing step 1) and before performing step 2), a step of removing excess coating liquid may also be performed. After completing step 1), due to coating operation errors and other reasons, the coating liquid may be unevenly distributed on the surface of the drug-containing implantable medical device, and/or too thick, and the scraper and the surface of the drug-containing implantable medical device may One of the scraper and the medicated implantable medical device is moved relative to the other by a preset distance between them to perform scraping, thereby removing excess coating fluid. In addition, some drug-containing implantable medical devices may be installed vertically for ease of coating or for other reasons, so that after step 1) is completed, the coating liquid will flow from top to bottom under the action of gravity, making There is excess coating liquid on the lowest point or surface of the drug-containing implantable medical device. If it is not treated, the controlled-release coating formed at this position will be relatively thick. Therefore, it needs to be treated with scraping liquid, so that Remove excess paint. Optionally, in this case, excess coating liquid can also be removed by dipping. Specifically, using a liquid dipping tool, the liquid dipping tool is arranged below the drug-containing implantable medical device, and the two can be relatively close to remove excess coating liquid. According to actual needs, at least one dipping can be performed. In addition, the wetted tool is preferably disposable or replaceable to avoid contamination. Wet implements include, but are not limited to, sponges, lint-free cloths, and cotton swabs.
可以根据实际需求,至少重复一次步骤1)和移除多余涂液的步骤,以实现多次涂覆。即,在依次完成步骤1)和移除多余涂液的步骤后,再重复至少一次步骤1)和移除多余涂液的步骤,随后再进入后续步骤。需要注意的是,每一次重复之前需进行静置步骤,静置温度为10-80℃,静置时间为2-30min,静置的目的是让溶剂至少部分挥发,这样,有利于进行下一次的涂覆。在进行静置步骤时,含药可植入医疗器械可以是处于静止状态,也可以是处于缓慢移动状态。在完成最后一次步骤1)和移除多余涂液的步骤后,进入后续步骤。可以理解地,当仅需一次涂覆时,在完成步骤1)和移除多余涂液的步骤后,直接进入后续步骤,无需进行静置步骤。According to actual needs, step 1) and the steps of removing excess coating liquid can be repeated at least once to achieve multiple coatings. That is, after completing step 1) and the step of removing excess coating liquid in sequence, repeat step 1) and the step of removing excess coating liquid at least one more time, and then proceed to the subsequent steps. It should be noted that a standing step is required before each repetition. The standing temperature is 10-80°C and the standing time is 2-30 minutes. The purpose of standing is to let the solvent at least partially evaporate, which is conducive to the next time coating. During the resting step, the drug-containing implantable medical device may be in a static state or in a slowly moving state. After completing the last step 1) and the step of removing excess coating liquid, proceed to the next step. It can be understood that when only one coating is required, after step 1) and the step of removing excess coating liquid are completed, the subsequent steps can be directly entered without a standing step.
在进行移除多余涂液的步骤后,以及进行步骤2)前,还可以进行溶剂挥发步骤。在10-80℃下使得溶剂挥发,溶剂挥发时间为0.2-6h。After performing the step of removing excess coating liquid and before performing step 2), a solvent volatilization step may also be performed. The solvent is volatilized at 10-80°C, and the solvent volatilization time is 0.2-6h.
在进行步骤2)后,还可以进行下料步骤,即,将含药可植入医疗器械从载具上取下。After performing step 2), the unloading step may also be performed, that is, removing the drug-containing implantable medical device from the carrier.
如图1所示,本发明还提供了一种用于实施上述制备方法的涂覆设备,包括:用于装载涂液的液槽10以及固化腔室30。装载于液槽10中的涂液用于涂覆于含药可植入医疗器械表面;涂覆完成后,含药可植入医疗器械置于固化腔室30中,其表面涂液固化即得控释涂层。As shown in FIG. 1 , the present invention also provides a coating device for implementing the above preparation method, including: a
如前述所述,涂液的温度保持在10-80℃,如果温度过低,则涂液的流动性较差,难以满足涂覆需求;如果温度过高,则易造成涂液中的溶剂挥发,影响涂液的浓度。为使得涂液的温度保持在上述范围内,液槽10配合设置有第一温度控制装置。第一温度控制装置包括第一加热元件11和第一温度检测控制元件12,第一加热元件11用于加热涂液,第一温度检测控制元件12用于检测涂液的温度,并控制第一加热元件11加热或停止加热。可以理解地,为了使得涂液的温度保持在10-80℃,可能需要对涂液进行冷却。第一温度控制装置还包括第一冷却元件,第一冷却元件用于冷却涂液,第一温度检测控制元件12用于检测涂液的温度,并控制第一冷却元件制冷或停止制冷。As mentioned above, the temperature of the coating solution is kept at 10-80°C. If the temperature is too low, the fluidity of the coating solution will be poor and it will be difficult to meet the coating requirements; if the temperature is too high, the solvent in the coating solution will easily volatilize , affecting the concentration of the coating solution. In order to keep the temperature of the coating liquid within the above range, the
涂覆的方式包括但不限于浸涂、喷涂和刷涂。不论采用何种涂覆方式,只要使得含药可植入医疗器械表面的控释涂层均匀且厚度在预设范围内即可。Methods of application include, but are not limited to, dipping, spraying, and brushing. No matter what kind of coating method is adopted, it is sufficient to make the controlled-release coating on the surface of the drug-containing implantable medical device uniform and within a preset range.
在其中一个实施方式中,涂覆的方式为浸涂,直接将含药可植入医疗器械浸入液槽10内的涂液中,即可实现浸涂。每一次浸涂的时间为0.1-60s,即,每一次浸入在液槽10内的涂液中的时间为0.1-60s,达到浸涂时间则将含药可植入医疗器械从液槽10中取出。至少浸涂一次。可以理解地,为了便于含药可植入医疗器械进入液槽10内,液槽10为开口设置,这就使得液槽10内的涂液易于挥发。为了尽可能避免涂液挥发,液槽10还配合设置有可选择性地盖设液槽10开口的盖板13。在含药可植入医疗器械进入液槽10后,或者,自液槽10中取出后,盖板13盖合液槽10开口,以尽可能避免涂液挥发。而在含药可植入医疗器械进入液槽10时,盖板13打开,以供含药可植入医疗器械通过液槽10的开口。另外,液槽10内残余的涂液如供下一次涂覆可能是不利的,例如,液槽10的开口可能会引入杂质、灰尘等,又例如,溶剂通过液槽10的开口挥发,会造成涂液浓度与预设浓度不符。基于此,液槽10还配合设置有除液板以及可选择性地打开的排液口。涂覆完成后,打开排液口并配合除液板的刮除操作,去除残余涂液。进一步地,还可以配合溶剂清洗。并且,在下一次涂覆之前做好补液工作,涂液可以通过液槽10的开口进行补充,也可以在液槽10上配合设置进液口。可以理解地,可以是指一批含药可植入医疗器械涂覆完成后,更换涂液,下一批含药可植入医疗器械采用更换后的涂液进行涂覆。也可以是涂液在使用预设次数后,更换涂液。另外,液槽10的形状可以根据含药可植入医疗器械的形状及其排布方式等进行设计。In one embodiment, the method of coating is dip coating, and dip coating can be realized by directly immersing the drug-containing implantable medical device into the coating liquid in the
在另一个实施方式中,涂覆的方式为喷涂。液槽10配合设置有喷头,用于将装载在液槽10内的涂液喷涂在含药可植入医疗器械表面。调整喷头与含药可植入医疗器械表面的距离至预设距离,每一次喷涂的时间为预设时间,例如,1-10s,至少喷涂一次。为了确保喷涂均匀,喷头和含药可植入医疗器械中的一个可以相对另一个移动和/或转动。In another embodiment, the method of coating is spray coating. The
在还有一个实施方式中,涂覆的方式为刷涂。液槽10配合设置有刷子,用于蘸取液槽10内的涂液,并在含药可植入医疗器械表面刷涂,每一次刷涂以确保覆盖含药可植入医疗器械的对应表面为准,至少刷涂一次。In yet another embodiment, the application is by brushing. The
固化腔室30配合设置有第二温度控制装置,第二温度控制装置包括第二加热元件31以及第二温度检测控制元件32。通过第二加热元件31加热固化腔室30,并通过第二温度检测控制元件32检测固化腔室30的温度,并控制第二加热元件31加热或停止加热。可以理解地,为了使得固化温度保持在20-150℃,可能需要对固化腔室30进行冷却。第二温度控制装置还包括第二冷却元件,第二冷却元件用于冷却固化腔室30,第二温度检测控制元件32用于检测固化腔室30的温度,并控制第二冷却元件制冷或停止制冷。另外,固化腔室30还配合设置有第一定时元件,以控制固化时间,固化时间为0.2-6h。The curing
为了尽可能避免操作者接触含药可植入医疗器械,涂覆设备还包括载具40。含药可植入医疗器械可以是片状、棒状、管状等形状,或者为其他不规则形状,载具40基于含药可植入医疗器械的形状以及相关结构设计装载方式。将含药可植入医疗器械装载于载具40后,后续操作中,可以尽可能避免接触到含药可植入医疗器械,从而可以尽可能避免污染含药可植入医疗器械。In order to prevent the operator from touching the implantable medical device containing medicine as much as possible, the coating equipment also includes a
如图2所示,含药可植入医疗器械呈片状,载具40为长方形盒状,载具40的上端为开放结构,且载具40的下表面上设置有镂孔。载具40内设置有至少一个隔板41,将载具40的内腔分隔成多个隔室,每一个隔室内平铺一个片状的含药可植入医疗器械。如采用浸涂,则载具40连同含药可植入医疗器械整体浸入涂液中,含药可植入医疗器械朝上的表面可以均匀涂覆涂液,然后,载具40连同含药可植入医疗器械整体取出,多余的涂液通过镂孔流出,将含药可植入医疗器械翻面后,再一次浸入涂液中,可以根据实际需求重复浸涂。如采用喷涂或刷涂,则对含药可植入医疗器械朝上的表面进行喷涂或刷涂,然后将含药可植入医疗器械翻面后,再一次喷涂或刷涂,可以根据实际需求重复喷涂或刷涂。为了避免载具40的表面上积聚涂液,影响对于含药可植入医疗器械的涂覆、翻面或取出,可以对载具40的表面进行表面处理,例如,设置涂层,以防止积聚涂液。As shown in FIG. 2 , the drug-containing implantable medical device is in the shape of a sheet, and the
如图3所示,含药可植入医疗器械呈片状,且含药可植入医疗器械上设置有通孔,载具40为长条形柱体,载具40的下表面上设置有多个相互间隔的挂钩42,挂钩42和通孔配合,使得含药可植入医疗器械挂载于载具40上。使用挂载的方式,可以使得含药可植入医疗器械与载具40的接触面积最小,可以尽可能降低载具对于涂覆的影响,有利于涂液在含药可植入医疗器械表面均匀涂覆。还可以进一步设置挂绳,挂绳穿设通孔后,打结形成绳圈,再将绳圈挂载在挂钩42上,可以进一步减小含药可植入医疗器械与载具40的接触面积。如采用浸涂,则载具40带动含药可植入医疗器械浸入涂液中,而载具40本身可以尽可能位于涂液外,从而尽可能避免载具40上积聚涂液,可以根据实际需求重复浸涂。如采用喷涂或刷涂,则载具40可以带动含药可植入医疗器械180°转动,含药可植入医疗器械的其中一个主面与喷头或刷子相对,完成喷涂或刷涂后,载具40带动含药可植入医疗器械转动180°,使得另一个主面与喷头或刷子相对,以对另一个主面喷涂或刷涂,可以根据实际需求重复喷涂或刷涂。可以理解地,在其他未示出的实施方式中,还可以对其他形状,但设置有通孔的含药可植入医疗器械进行挂载,此处不做限制。As shown in Figure 3, the drug-containing implantable medical device is in the form of a sheet, and the drug-containing implantable medical device is provided with a through hole, the
请再次参阅图1,设置载具40后,有利于实现自动化操作,以及有利于实现大规模批量生产。一方面,载具40可以装载多个含药可植入医疗器械,另一方面,载具40适于与自动化装置配合使用。具体地,涂覆设备还包括第一传送带50、第二传送带60、机械爪71、机械爪导轨72以及升降杆73。第一传送带50与液槽10相邻设置,用于将载具40沿靠近液槽10的方向输送。即,将含药可植入医疗器械装载于载具40后,再将载具40与第一传送带50的一端配合,第一传送带50将载具40连同含药可植入医疗器械输送至第一传送带50的另一端,使得载具40连同含药可植入医疗器械整体靠近液槽10。第二传送带60与固化腔室30相邻设置,用于将载具40沿远离固化腔室30的方向输送。即,载具40与第二传送带60的一端配合,第二传送带60将载具40连同含药可植入医疗器械输送至第二传送带60的另一端,使得载具40连同含药可植入医疗器械整体远离固化腔室30,这样,可以方便操作者下料。如果选择了较高的固化温度,在下料时可以远离固化腔室30,以免被处于较高温度的固化腔室30烫伤。另外,在输出的过程中,含药可植入医疗器械自然降温,也可以避免处于较高温度的含药可植入医疗器械烫伤操作者,有利于操作者下料。机械爪71可以张开或夹合,机械爪71与升降杆73配合设置,在升降杆73的带动下,机械爪71可以上下移动,升降杆73与机械爪导轨72配合设置,升降杆73可以沿机械爪导轨72左右移动,从而带动机械爪71左右移动,这样,机械爪71可以抓取、夹持以及释放载具40,并且,在夹持载具40时,可以带动载具40上下左右移动,从而带动含药可植入医疗器械进入不同的工段,并在对应工段中完成对应工序。例如,在第一传送带50将载具40连同含药可植入医疗器械输送至第一传送带50的另一端后,机械爪71可以将载具40连同含药可植入医疗器械移动至液槽10,并可相对液槽10上下移动,以完成涂覆。又例如,在完成固化后,机械爪71可以将载具40连同含药可植入医疗器械移动至第二传送带60的一端。Please refer to FIG. 1 again. After the
需要注意的是,含药可植入医疗器械需要具有较高的洁净度,以免植入人体后,含药可植入医疗器械上的微尘、杂质等引起风险。在第一传动带50的传动路径上设置有静电吸附装置、离子风吹扫装置、毛刷和胶辊中的至少一个,这样,可以对含药可植入医疗器械进行清洁。可选地,也可以将静电吸附装置、离子风吹扫装置、毛刷和胶辊中的至少一个设置在第一传送带50和液槽10之间,这样,当载具40被移动至第一传送带50的另一端后,通过机械爪71抓取载具40,并通过移动,将载具40连同含药可植入医疗器械送入对应的装置中进行清洁,完成清洁后,再进行涂覆操作。进行清洁后,不但可以避免微尘、杂质等引起风险,还有利于增加含药可植入医疗器械和控释涂层之间的结合力,也有利于获得均匀的控释涂层,从而使得控释涂层对于药物的控释更加稳定。It should be noted that drug-containing implantable medical devices need to have a high degree of cleanliness to avoid risks caused by dust and impurities on drug-containing implantable medical devices after implantation into the human body. At least one of an electrostatic adsorption device, an ion wind blowing device, a brush and a rubber roller is arranged on the transmission path of the
涂覆设备还包括除液腔室80。在其中一个实施方式中,除液腔室80内配合设置有刮板,刮板和含药可植入医疗器械中的一个相对另一个移动,进行刮液,从而刮除多余涂液。在另一个实施方式中,除液腔室80内配合设置有沾液工具,以沾除多余涂液。在还有一个实施方式中,除液腔室80内同时设置有刮板和沾液工具。通过刮板和/或沾液工具去除多余液体后,涂液在含药可植入医疗器械表面均匀分布且厚度适中,有利于形成均匀且预设厚度的控释涂层。其中,沾液工具优选为一次性的或可更换的,以免产生污染。沾液工具包括但不限于海绵、无纺布和棉棒。The coating apparatus also includes a
移除多余液体后,如果还需重复涂覆,则机械爪71夹持载具40,使得含药可植入医疗器械在除液腔室80内静置,静置温度为10-80℃,静置时间为0.5-30min,静置的目的是让溶剂至少部分挥发,这样,有利于进行下一次的涂覆。或者,可以在移除多余液体后,机械爪71夹持载具40将其缓慢地从除液腔室80移动至液槽10,该缓慢移动过程中完成静置。亦或者,涂覆设备还另外设置有静置腔室,将载具连同含药可植入医疗器械移动至静置腔室内后完成静置。如果无需重复涂覆,或者已经完成最后一次涂覆和移除多余液体工序后,则机械爪71带动载具40移动到下一个工段。如果环境温度满足要求,则无需额外进行温度控制;如果环境温度不满足要求,则可以设置第三温度控制装置,通过升温或降温,使得静置温度为10-80℃。另外,可以设置第二定时元件控制静置时间,也可以调整移动速度,使得移动到位时,正好达到静置时间。After the excess liquid is removed, if repeated coating is required, the
涂覆设备还包括挥发腔室20,在移除多余涂液后,以及在固化前,含药可植入医疗器械置于挥发腔室20中,使得溶剂挥发。涂液中的溶剂在10-80℃下挥发,可以理解地,如果环境温度满足要求,则无需额外进行温度控制。如果环境温度不满足要求,则挥发腔室20还配合设置有第四温度控制装置,通过升温或降温,使得溶剂在10-80℃下挥发。另外,为了便于挥发的溶剂排出,挥发腔室20呈开放状态。此外,挥发腔室20还配合设置有第三定时元件,以控制挥发时间,挥发时间为0.2-6h。The coating device also includes a
在其中一个实施方式中,含药可植入医疗器械静置在挥发腔室20中,使得溶剂挥发,待挥发完成后,将含药可植入医疗器械移至固化腔室30。在另一个实施方式中,挥发腔室20中设置有第三传送带21,含药可植入医疗器械进入挥发腔室20后,与第三传送带21配合,第三传送带21将含药可植入医疗器械从第三传送带21的一端移动至第三传送带21的另一端,通过设置移动速度,使得移动完成时间与溶剂挥发时间相匹配,即,移动至导轨21的另一端时,完成溶剂挥发工序。可以理解地,该种情况下,第三定时元件可以省略。In one embodiment, the drug-containing implantable medical device is placed in the
涂覆设备还可以包括检测装置,用于检测控制涂层的厚度是否符合要求。检测装置设置在第二传送带60的传送路径上。在其中一个实施方式中,检测装置包括距离传感器以及警报器,距离传感器用于检测其与含药可植入医疗器械之间的距离,如果检测距离与预设距离不等,则表明含药可植入医疗器械表面的控释涂层厚度不符合要求,警报器发出警报,操作者报废该含药可植入医疗器械。在另一个实施方式中,检测装置包括质量传感器以及警报器,质量传感器用于检测含药可植入医疗器械的质量,如果检测质量与预设质量不等,则表明含药可植入医疗器械表面的控释涂层厚度不符合要求,警报器发出警报,操作者报废该含药可植入医疗器械。The coating equipment may also include a detection device for detecting whether the thickness of the control coating meets the requirements. The detection device is arranged on the conveying path of the second conveying
申请人声明,以上所述仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,所属技术领域的技术人员应该明了,任何属于本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,均落在本发明的保护范围和公开范围之内。The applicant declares that the above description is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, and those skilled in the art should understand that any person skilled in the art should be aware of any disclosure in the present invention Within the technical scope, easily conceivable changes or substitutions all fall within the scope of protection and disclosure of the present invention.
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| JP2002248859A (en) * | 2001-02-22 | 2002-09-03 | Ricoh Co Ltd | Transparent thermosensitive recording material and method for producing the same |
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