CN116214866A - A precision injection mold for auto parts - Google Patents
A precision injection mold for auto parts Download PDFInfo
- Publication number
- CN116214866A CN116214866A CN202310137035.9A CN202310137035A CN116214866A CN 116214866 A CN116214866 A CN 116214866A CN 202310137035 A CN202310137035 A CN 202310137035A CN 116214866 A CN116214866 A CN 116214866A
- Authority
- CN
- China
- Prior art keywords
- mold
- upper mold
- lower mold
- cavity
- docking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
- B29C45/7312—Construction of heating or cooling fluid flow channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/34—Moulds having venting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
- B29C45/7337—Heating or cooling of the mould using gas or steam
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明属于注塑模具技术领域,尤其涉及一种汽车配件精密注塑模具。The invention belongs to the technical field of injection molds, in particular to a precision injection mold for auto parts.
背景技术Background technique
注塑成型又称注射模塑成型,它是一种注射兼模塑的成型方法。注塑成型方法的优点是生产速度快、效率高,操作可实现自动化,花色品种多,形状可以由简到繁,尺寸可以由大到小,而且制品尺寸精确,产品易更新换代,能成形状复杂的制件,注塑成型适用于大量生产与形状复杂产品等成型加工领域。Injection molding, also known as injection molding, is a molding method of injection and molding. The advantages of the injection molding method are fast production speed, high efficiency, automatic operation, various designs and colors, simple to complex shapes, large to small sizes, accurate product sizes, easy replacement of products, and complex shapes. Parts, injection molding is suitable for mass production and complex shape products and other molding processing fields.
现有技术中公开了部分注塑模具技术领域的发明专利,其中中国专利CN112757579B公开了一种汽车配件生产加工用注塑模具,包括右模具和左模具,所述右模具的内侧均匀交替设有固定柱和固定槽,所述左模具的内侧均匀交替设有另一固定槽和另一固定柱,所述固定柱与固定槽相适配,该技术方案中汽车配件生产加工用注塑模具,通过弹簧一的设置,当该模具注塑时,该模具内的压强挤压排气塞,排气塞在压力的作用下移动至排气孔的外侧,排气孔处于自动打开的状态,该模具内多余的气体可以排出,当该模具内无多余的气体时,弹簧一的回弹力可以向内拉动排气塞,使排气塞可以与排气孔相卡接,排气塞把排气孔堵住,该模具的内壁可以保持完整,便于注塑件的成型。Some invention patents in the field of injection mold technology are disclosed in the prior art, among which Chinese patent CN112757579B discloses an injection mold for the production and processing of auto parts, including a right mold and a left mold, and the inner side of the right mold is uniformly and alternately provided with fixed columns and fixing grooves, the inner side of the left mold is uniformly and alternately provided with another fixing groove and another fixing column, and the fixing column is matched with the fixing groove. When the mold is injected, the pressure in the mold squeezes the vent plug, and the vent plug moves to the outside of the vent hole under the pressure, and the vent hole is automatically opened. The gas can be discharged. When there is no excess gas in the mold, the resilience of
现有技术中的汽车配件精密注塑模具在使用的过程中还存有一些不足之处,在注塑模具进行生产加工过程中,无法排放模具内部的热气流,从而因热气流的膨胀而对模具本身造成损伤,在将注塑液注入模具内的过程中,模具内表面温度容易受到周围工作环境的影响,工作环境温度偏低时,注塑液由上模腔流向下模腔内的过程中,与模腔表面接触的部分冷却较高,进而容易影响注塑件的品质。The precision injection mold for auto parts in the prior art still has some deficiencies in the process of use. During the production and processing of the injection mold, the hot air flow inside the mold cannot be discharged, so that the mold itself will be damaged due to the expansion of the hot air flow. In the process of injecting the injection molding liquid into the mold, the temperature of the inner surface of the mold is easily affected by the surrounding working environment. The parts in contact with the surface of the cavity have higher cooling, which easily affects the quality of injection molded parts.
基于此,本发明设计了一种汽车配件精密注塑模具,以解决上述问题。Based on this, the present invention designs a precision injection mold for auto parts to solve the above problems.
发明内容Contents of the invention
本发明的目的在于:为了解决现有技术中的汽车配件精密注塑模具在使用的过程中还存有一些不足之处,在注塑模具进行生产加工过程中,无法排放模具内部的热气流,从而因热气流的膨胀而对模具本身造成损伤,在将注塑液注入模具内的过程中,模具内表面温度容易受到周围工作环境的影响,工作环境温度偏低时,注塑液由上模腔流向下模腔内的过程中,与模腔表面接触的部分冷却较高,进而容易影响注塑件品质的问题,而提出的一种汽车配件精密注塑模具。The purpose of the present invention is: in order to solve some deficiencies in the process of using the precision injection mold for auto parts in the prior art, during the production and processing process of the injection mold, the hot air flow inside the mold cannot be discharged, so that The expansion of the hot air flow causes damage to the mold itself. During the process of injecting the injection molding liquid into the mold, the inner surface temperature of the mold is easily affected by the surrounding working environment. When the working environment temperature is low, the injection molding liquid flows from the upper mold cavity to the lower mold. In the process of the cavity, the part in contact with the surface of the cavity is cooled more, which is easy to affect the quality of the injection molded parts, and a precision injection mold for auto parts is proposed.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种汽车配件精密注塑模具,包括下模具和上模具,所述下模具与上模具之间设置有下压力缓冲组件,利用气压力和弹性力缓冲上模具与下模具对接时所产生的冲击力;A precision injection mold for auto parts, including a lower mold and an upper mold, a lower pressure buffer assembly is arranged between the lower mold and the upper mold, and the impact force generated when the upper mold and the lower mold are docked is buffered by air pressure and elastic force ;
所述下模具的侧端面开设有伸缩槽,所述伸缩槽内侧的端面开设有伸缩口,所述伸缩口和伸缩槽内嵌入式连接有同一组单向封堵组件,所述下模具侧端面对应所述单向封堵组件的位置固定连接有对接罩,所述对接罩的另一面卡接有热气引入管,所述热气引入管的另一端接通在所述下压力缓冲组件外表面的底部。The side end surface of the lower mold is provided with a telescopic groove, and the inner end surface of the telescopic groove is provided with a telescopic opening, and the same group of one-way sealing components is embedded in the telescopic opening and the telescopic groove, and the side end surface of the lower mold is A docking cover is fixedly connected to the position corresponding to the one-way blocking assembly, and the other side of the docking cover is clamped with a hot gas introduction pipe, and the other end of the hot air introduction pipe is connected to the outer surface of the downforce buffer assembly. bottom.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述下压力缓冲组件包括高压筒,所述高压筒的一端固定连接在下模具的顶部,所述高压筒另一端的端口内卡接有密封滑套,所述密封滑套内套接有缓冲轴,所述缓冲轴的端部固定连接有活塞盘,所述活塞盘和密封滑套的相对面通过缓冲弹簧固定连接,所述缓冲弹簧套接在缓冲轴的外表面。The lower pressure buffer assembly includes a high-pressure cylinder, one end of the high-pressure cylinder is fixedly connected to the top of the lower mold, and a sealing sleeve is snapped into the port of the other end of the high-pressure cylinder, and a buffer shaft is sleeved in the sealing sleeve A piston disc is fixedly connected to the end of the buffer shaft, and the opposite surface of the piston disc and the sealing sleeve is fixedly connected through a buffer spring, and the buffer spring is sleeved on the outer surface of the buffer shaft.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述缓冲轴的上方设置有对接筒,所述对接筒的顶端固定连接在上模具的底部,所述上模具底部对应所述对接筒的位置开设有对接孔。A docking cylinder is arranged above the buffer shaft, and the top end of the docking cylinder is fixedly connected to the bottom of the upper mold, and a docking hole is opened at the bottom of the upper mold corresponding to the position of the docking cylinder.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述单向封堵组件包括推压盘,所述推压盘嵌入式连接在伸缩槽内,所述伸缩槽内侧的端面固定连接有定向轴,所述定向轴滑动连接在推压盘侧端面所开设的定向孔内;The one-way blocking assembly includes a push plate, the push plate is embedded in the telescopic groove, the inner end surface of the telescopic groove is fixedly connected with an orientation shaft, and the orientation shaft is slidably connected to the side end surface of the push plate In the directional hole opened;
所述定向轴的外表面套接有推压弹簧,所述推压弹簧的一端固定连接在伸缩槽内侧的端面,所述推压弹簧的另一端与推压盘相近的一面固定连接。A pushing spring is sleeved on the outer surface of the orientation shaft, one end of the pushing spring is fixedly connected to the inner end surface of the telescopic slot, and the other end of the pushing spring is fixedly connected to the side close to the pushing plate.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述热气引入管的另一端接通在高压筒外表面的底部,所述热气引入管上设置有第一阀门。The other end of the hot gas introduction pipe is connected to the bottom of the outer surface of the high-pressure cylinder, and a first valve is arranged on the hot gas introduction pipe.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述上模具侧端面对应所述对接孔的位置开设有对接槽,所述对接槽内套接有封堵支撑组件,所述封堵支撑组件对所述对接孔起封堵作用,用于承接缓冲轴。The side end surface of the upper mold is provided with a docking groove corresponding to the position of the docking hole, and a plugging support assembly is sleeved in the docking groove, and the plugging support assembly acts as a plug to the docking hole for receiving Buffer shaft.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述封堵支撑组件包括封堵支撑板,所述封堵支撑板套接在所述对接槽内,所述封堵支撑板顶部对应所述对接孔的位置开设有串接孔。The blocking support assembly includes a blocking support plate, which is sleeved in the docking groove, and a series connection hole is opened at a position corresponding to the docking hole on the top of the blocking support plate.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述封堵支撑板远离上模具的一端通过销轴铰接有转接架,所述转接架另一端的侧面通过轴承转动连接有转接轴,所述转接轴的外表面通过轴承转动连接有手柄,所述手柄的一端通过弹簧销铰接有转接座,所述转接座的底部固定连接在上模具的顶部。The end of the blocking support plate far away from the upper mold is hinged with an adapter frame through a pin shaft, and the side of the other end of the adapter frame is rotatably connected with an adapter shaft through a bearing, and the outer surface of the adapter shaft is rotatably connected with a bearing. There is a handle, and one end of the handle is hinged with an adapter seat through a spring pin, and the bottom of the adapter seat is fixedly connected to the top of the upper mold.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述上模具的顶部设置有熔融液注入口,所述熔融液注入口的外表面卡接有热气释放管,所述热气释放管的另一端卡接在高压筒外表面的底部。The top of the upper mold is provided with a molten liquid injection port, the outer surface of the molten liquid injection port is clamped with a hot gas release pipe, and the other end of the hot gas release pipe is clamped at the bottom of the outer surface of the high-pressure cylinder.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述热气释放管上设置有第二阀门,所述第二阀门与所述第一阀门的单向截流方向互逆。The hot gas release pipe is provided with a second valve, and the one-way blocking direction of the second valve is opposite to that of the first valve.
一种汽车配件精密注塑模具的使用方法,所述使用方法包括以下步骤:A method for using a precision injection mold for auto parts, the method comprising the following steps:
S1:在取出模腔内的汽车配件注塑件后,控制液压推送设备推送上模具向下模具的方向移动,直至上模具与下模具完成对接控制液压推送设备停止运行;S1: After taking out the auto parts injection molded parts in the mold cavity, control the hydraulic pushing equipment to push the upper mold to move towards the lower mold until the upper mold and the lower mold are docked and control the hydraulic pushing equipment to stop running;
S2:上模具向下模具方向移动的过程中,上模具与下模具未对接之前,缓冲轴会进入到对接筒内,最后抵接在封堵支撑板的底部,封堵支撑板的底部对缓冲轴施加向下的推力直至上模具与下模具完成对接,在下推力的作用下,缓冲轴在密封滑套内滑动,并推动活塞盘在高压筒内向下滑动,在此过程中,一方面,活塞盘会挤压并压缩高压筒内部对应活塞盘下方的热气体,热气体被挤压压缩会对活塞盘产生反作用推力,另一方面,活塞盘还会拉动缓冲弹簧做伸展运动,缓冲弹簧发生弹性形变,通过活塞盘对缓冲轴施加反作用弹力;S2: During the movement of the upper mold to the lower mold, before the upper mold and the lower mold are docked, the buffer shaft will enter the docking cylinder, and finally touch the bottom of the blocking support plate, and the bottom of the blocking support plate will buffer The shaft exerts a downward thrust until the upper mold and the lower mold are docked. Under the action of the downward thrust, the buffer shaft slides in the sealing sleeve and pushes the piston plate to slide downward in the high-pressure cylinder. During this process, on the one hand, the piston The disk will squeeze and compress the hot gas under the corresponding piston disk inside the high-pressure cylinder. The hot gas will produce a reaction thrust against the piston disk when it is squeezed and compressed. Deformation, the piston disc exerts a reactive elastic force on the buffer shaft;
S3:在上模具与下模具对接后,先开启第一阀门,此时高压筒内被挤压压缩的热气流经热气引入管引入到下模具的模腔内,下模具模腔内的热气流向上流动进入到上模具模腔内,最后经熔融液注入口排出,利用热气流对下模具和上模具模腔的内表面进行预热处理,且经过预热处理后,下模具模腔内表面的温度要略高于上模具模腔内表面的温度,因而熔融液经熔融液注入口由上模具模腔流入下模具模腔的过程中,熔融液与上模具模腔内表面以及下模具模腔内表面的温度接近;S3: After the upper mold and the lower mold are docked, the first valve is opened first. At this time, the compressed hot air in the high-pressure cylinder is introduced into the cavity of the lower mold through the hot air introduction pipe, and the hot air in the cavity of the lower mold It flows upward into the cavity of the upper mold, and finally is discharged through the injection port of the molten liquid. The inner surface of the cavity of the lower mold and the upper mold is preheated by hot air flow, and after the preheating treatment, the inner surface of the cavity of the lower mold The temperature of the upper mold cavity is slightly higher than the temperature of the inner surface of the upper mold cavity, so the molten liquid flows into the lower mold cavity from the upper mold cavity through the molten liquid injection port, the molten liquid and the inner surface of the upper mold cavity and the lower mold cavity The temperature of the inner surface is close to;
S4:用力按压手柄,手柄以转接座为转动节点转动,会对封堵支撑板产生推力,封堵支撑板在对接槽内滑动,滑动后的封堵支撑板上的串接孔与对接孔处于完全导通状态,在缓冲弹簧复位弹力的作用下,活塞盘在高压筒内向上滑动,关闭第一阀门,开启第二阀门,熔融液在上模具模腔和下模具模腔内散发出的热气流经热气释放管引入到高压筒内。S4: Press the handle hard, and the handle rotates with the adapter seat as the rotation node, which will generate a thrust to the plugging support plate, and the plugging support plate will slide in the docking groove, and the series connection hole and the docking hole on the plugging support plate will slide after sliding In the fully conducting state, under the action of the return elastic force of the buffer spring, the piston disc slides upward in the high-pressure cylinder, the first valve is closed, the second valve is opened, and the molten liquid is released in the cavity of the upper mold and the cavity of the lower mold. The hot gas is introduced into the high-pressure cylinder through the hot gas release pipe.
综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, owing to adopting above-mentioned technical scheme, the beneficial effect of the present invention is:
1、本发明中,被吸入高压筒内的热气流用于上模具模腔内表面和下模具模腔内表面预热用介质,具有一定节能减排的效果,实现与上模具和下模具模腔内部进行通风换气,减少模具的损耗,利用热气流对下模具和上模具模腔的内表面进行预热处理,且经过预热处理后,下模具模腔内表面的温度要略高于上模具模腔内表面的温度,因而熔融液经熔融液注入口由上模具模腔流入下模具模腔的过程中,熔融液与上模具模腔内表面以及下模具模腔内表面的温度接近,通过对上模具模腔内表面和下模具模腔内表面进行预热处理,能够加快熔融液在上模具和下模具内的填充速度,进而有利于熔融液填充到狭小的缝隙内,且通过提升上模具模腔内表面和下模具模腔内表面温度,有利于促进熔融液降温凝固速度保持一致,从而能够提升汽车配件注塑品的成品质量。1. In the present invention, the hot air flow sucked into the high-pressure cylinder is used as a medium for preheating the inner surface of the upper mold cavity and the inner surface of the lower mold cavity, which has a certain effect of energy saving and emission reduction. The interior is ventilated to reduce the loss of the mold, and the inner surface of the lower mold and the upper mold cavity are preheated by hot air flow, and after the preheating treatment, the temperature of the inner surface of the lower mold cavity is slightly higher than that of the upper mold The temperature of the inner surface of the mold cavity, so that during the process of the molten liquid flowing from the upper mold cavity to the lower mold cavity through the molten liquid injection port, the temperature of the molten liquid is close to that of the inner surface of the upper mold cavity and the inner surface of the lower mold cavity. Preheating the inner surface of the upper mold cavity and the inner surface of the lower mold cavity can speed up the filling speed of the molten liquid in the upper mold and the lower mold, thereby facilitating the filling of the molten liquid into the narrow gap, and by lifting the upper The temperature of the inner surface of the mold cavity and the inner surface of the lower mold cavity is conducive to promoting the cooling and solidification speed of the molten liquid to be consistent, thereby improving the quality of the finished product of injection molded auto parts.
2、本发明中,用力按压手柄,手柄以转接座为转动节点转动,会对封堵支撑板产生推力,封堵支撑板在对接槽内滑动,滑动后的封堵支撑板上的串接孔与对接孔处于完全导通状态,在缓冲弹簧复位弹力的作用下,活塞盘在高压筒内向上滑动,关闭第一阀门,开启第二阀门,熔融液在上模具模腔和下模具模腔内散发出的热气流经热气释放管引入到高压筒内,被吸入高压筒内的热气流用于上模具模腔内表面和下模具模腔内表面预热用介质,具有一定节能减排的效果,实现与上模具和下模具模腔内部进行通风换气,减少模具的损耗。2. In the present invention, press the handle hard, and the handle rotates with the adapter seat as the rotation node, which will generate thrust to the plugging support plate, and the plugging support plate will slide in the docking groove, and the serial connection on the plugging support plate after sliding The hole and the docking hole are in a fully conductive state. Under the action of the return elastic force of the buffer spring, the piston plate slides upward in the high-pressure cylinder, the first valve is closed, the second valve is opened, and the molten liquid is in the upper mold cavity and the lower mold cavity. The hot air emitted from the inside is introduced into the high-pressure cylinder through the hot air release pipe, and the hot air sucked into the high-pressure cylinder is used as a preheating medium for the inner surface of the upper mold cavity and the inner surface of the lower mold cavity, which has a certain effect of energy saving and emission reduction , to achieve ventilation with the inside of the upper mold and the lower mold cavity, reducing the loss of the mold.
3、本发明中,上模具向下模具方向移动的过程中,上模具与下模具未对接之前,缓冲轴会进入到对接筒内,最后抵接在封堵支撑板的底部,封堵支撑板的底部对缓冲轴施加向下的推力直至上模具与下模具完成对接,在下推力的作用下,缓冲轴在密封滑套内滑动,并推动活塞盘在高压筒内向下滑动,在此过程中,一方面,活塞盘会挤压并压缩高压筒内部对应活塞盘下方的热气体,热气体被挤压压缩会对活塞盘产生反作用推力,另一方面,活塞盘还会拉动缓冲弹簧做伸展运动,缓冲弹簧发生弹性形变,通过活塞盘对缓冲轴施加反作用弹力,在反作用弹力和反作用推力的共同作用下,避免上模具在与下模具发生对接碰撞时产生较强的碰撞,起到一个良好的缓冲作用,以反推力为主,反作用弹力为辅,能够在具备良好缓冲作用的基础上,降低对缓冲弹簧的工作性能要求。3. In the present invention, during the movement of the upper mold towards the lower mold, before the upper mold and the lower mold are docked, the buffer shaft will enter into the docking cylinder, and finally abut against the bottom of the blocking support plate, and the sealing support plate The bottom of the bottom exerts a downward thrust on the buffer shaft until the upper mold and the lower mold are docked. Under the action of the downward thrust, the buffer shaft slides in the sealing sleeve and pushes the piston disc to slide downward in the high-pressure cylinder. During this process, On the one hand, the piston disc will squeeze and compress the hot gas under the corresponding piston disc inside the high-pressure cylinder, and the hot gas will generate a reactionary thrust to the piston disc when the hot gas is squeezed and compressed; on the other hand, the piston disc will also pull the buffer spring to perform stretching motion The buffer spring is elastically deformed, and the piston disc exerts a reactive elastic force on the buffer shaft. Under the joint action of the reactive elastic force and the reactive thrust, it avoids a strong collision between the upper mold and the lower mold when it collides with the lower mold, and plays a good buffer. The function is mainly based on the reverse thrust, supplemented by the reaction elastic force, which can reduce the working performance requirements of the buffer spring on the basis of having a good buffer effect.
附图说明Description of drawings
图1为本发明提出的一种汽车配件精密注塑模具的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of auto parts precision injection mold that the present invention proposes;
图2为本发明提出的一种汽车配件精密注塑模具的上下二等角轴侧结构示意图;Fig. 2 is a schematic diagram of the upper and lower equiangular axis side structure of a precision injection mold for auto parts proposed by the present invention;
图3为本发明提出的一种汽车配件精密注塑模具另一视角的结构示意图;Fig. 3 is a structural schematic view of another angle of view of a precision injection mold for auto parts proposed by the present invention;
图4为本发明提出的一种汽车配件精密注塑模具中封堵支撑组件的结构示意图;Fig. 4 is a structural schematic diagram of a plugging support assembly in a precision injection mold for auto parts proposed by the present invention;
图5为本发明提出的一种汽车配件精密注塑模具中下压力缓冲组件拆分后的结构示意图;Fig. 5 is a structural schematic diagram of a disassembled lower pressure buffer assembly in a precision injection mold for auto parts proposed by the present invention;
图6为本发明提出的一种汽车配件精密注塑模具中单向封堵组件拆分后的结构示意图;Fig. 6 is a schematic diagram of the disassembled one-way plugging assembly in a precision injection mold for auto parts proposed by the present invention;
图7为本发明提出的一种汽车配件精密注塑模具图7中A处放大的结构示意图。Fig. 7 is an enlarged structural schematic diagram of A in Fig. 7 of a precision injection mold for auto parts proposed by the present invention.
图例说明:illustration:
1、下模具;2、上模具;3、下压力缓冲组件;301、高压筒;302、密封滑套;303、缓冲轴;304、活塞盘;305、缓冲弹簧;306、对接筒;4、伸缩槽;5、伸缩口;6、单向封堵组件;601、推压盘;602、定向轴;603、推压弹簧;604、单向封堵管;7、对接罩;8、热气引入管;9、热气释放管;10、熔融液注入口;11、对接槽;12、封堵支撑组件;121、封堵支撑板;122、串接孔;123、转接架;124、转接轴;125、手柄;126、转接座;13、对接孔。1. Lower mold; 2. Upper mold; 3. Lower pressure buffer assembly; 301. High-pressure cylinder; 302. Sealing sleeve; 303. Buffer shaft; 304. Piston disc; 305. Buffer spring; 306. Butt cylinder; 4. Expansion slot; 5. Expansion opening; 6. One-way plugging assembly; 601. Push plate; 602. Orientation shaft; 603. Push spring; 604. One-way plugging tube; 7. Docking cover; Tube; 9. Hot gas release pipe; 10. Melt liquid injection port; 11. Butt joint groove; 12. Blocking support assembly; 121. Blocking support plate; 122. Serial connection hole; 123. Adapter frame; Shaft; 125, handle; 126, adapter seat; 13, docking hole.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
请参阅图1-7,本发明提供一种技术方案:一种汽车配件精密注塑模具,包括下模具1和上模具2,下模具1与上模具2之间设置有下压力缓冲组件3,利用气压力和弹性力缓冲上模具2与下模具1对接时所产生的冲击力;Please refer to Figures 1-7, the present invention provides a technical solution: a precision injection mold for auto parts, including a
下模具1的侧端面开设有伸缩槽4,伸缩槽4内侧的端面开设有伸缩口5,伸缩口5和伸缩槽4内嵌入式连接有同一组单向封堵组件6,下模具1侧端面对应单向封堵组件6的位置固定连接有对接罩7,对接罩7的另一面卡接有热气引入管8,热气引入管8的另一端接通在下压力缓冲组件3外表面的底部。The side end surface of the
具体的,下压力缓冲组件3包括高压筒301,高压筒301的一端固定连接在下模具1的顶部,高压筒301另一端的端口内卡接有密封滑套302,密封滑套302内套接有缓冲轴303,缓冲轴303的端部固定连接有活塞盘304,活塞盘304和密封滑套302的相对面通过缓冲弹簧305固定连接,缓冲弹簧305套接在缓冲轴303的外表面,缓冲轴303的上方设置有对接筒306,对接筒306的顶端固定连接在上模具2的底部,上模具2底部对应对接筒306的位置开设有对接孔13。Specifically, the lower
实施方式具体为:上模具2向下模具1方向移动的过程中,上模具2与下模具1未对接之前,缓冲轴303会进入到对接筒306内,最后抵接在封堵支撑板121的底部,封堵支撑板121的底部对缓冲轴303施加向下的推力直至上模具2与下模具1完成对接,在下推力的作用下,缓冲轴303在密封滑套302内滑动,并推动活塞盘304在高压筒301内向下滑动,在此过程中,一方面,活塞盘304会挤压并压缩高压筒301内部对应活塞盘304下方的热气体,热气体被挤压压缩会对活塞盘304产生反作用推力,另一方面,活塞盘304还会拉动缓冲弹簧305做伸展运动,缓冲弹簧305发生弹性形变,通过活塞盘304对缓冲轴303施加反作用弹力,在反作用弹力和反作用推力的共同作用下,避免上模具2在与下模具1发生对接碰撞时产生较强的碰撞。The specific implementation method is: during the movement of the
具体的,单向封堵组件6包括推压盘601,推压盘601嵌入式连接在伸缩槽4内,伸缩槽4内侧的端面固定连接有定向轴602,定向轴602滑动连接在推压盘601侧端面所开设的定向孔内;Specifically, the one-
定向轴602的外表面套接有推压弹簧603,推压弹簧603的一端固定连接在伸缩槽4内侧的端面,推压弹簧603的另一端与推压盘601相近的一面固定连接,热气引入管8的另一端接通在高压筒301外表面的底部,热气引入管8上设置有第一阀门。The outer surface of the
实施方式具体为:在上模具2与下模具1对接后,先开启第一阀门,此时高压筒301内被挤压压缩的热气流经热气引入管8引入到下模具1的模腔内,下模具1模腔内的热气流向上流动进入到上模具2模腔内,最后经熔融液注入口10排出,利用热气流对下模具1和上模具2模腔的内表面进行预热处理。The specific implementation method is: after the
具体的,上模具2侧端面对应对接孔13的位置开设有对接槽11,对接槽11内套接有封堵支撑组件12,封堵支撑组件12对对接孔13起封堵作用,用于承接缓冲轴303,封堵支撑组件12包括封堵支撑板121,封堵支撑板121套接在对接槽11内,封堵支撑板121顶部对应对接孔13的位置开设有串接孔122,封堵支撑板121远离上模具2的一端通过销轴铰接有转接架123,转接架123另一端的侧面通过轴承转动连接有转接轴124,转接轴124的外表面通过轴承转动连接有手柄125,手柄125的一端通过弹簧销铰接有转接座126,转接座126的底部固定连接在上模具2的顶部,上模具2的顶部设置有熔融液注入口10,熔融液注入口10的外表面卡接有热气释放管9,热气释放管9的另一端卡接在高压筒301外表面的底部,热气释放管9上设置有第二阀门,第二阀门与第一阀门的单向截流方向互逆。Specifically, the side end of the
实施方式具体为:用力按压手柄125,手柄125以转接座126为转动节点转动,会对封堵支撑板121产生推力,封堵支撑板121在对接槽11内滑动,滑动后的封堵支撑板121上的串接孔122与对接孔13处于完全导通状态,在缓冲弹簧305复位弹力的作用下,活塞盘304在高压筒301内向上滑动,关闭第一阀门,开启第二阀门,熔融液在上模具2模腔和下模具1模腔内散发出的热气流经热气释放管9引入到高压筒301内。The implementation method is as follows: press the
一种汽车配件精密注塑模具的使用方法,使用方法包括以下步骤:A method for using a precision injection mold for auto parts, the method comprising the following steps:
S1:在取出模腔内的汽车配件注塑件后,控制液压推送设备推送上模具2向下模具1的方向移动,直至上模具2与下模具1完成对接控制液压推送设备停止运行;S1: After taking out the auto parts injection molded parts in the mold cavity, control the hydraulic pushing equipment to push the
S2:上模具2向下模具1方向移动的过程中,上模具2与下模具1未对接之前,缓冲轴303会进入到对接筒306内,最后抵接在封堵支撑板121的底部,封堵支撑板121的底部对缓冲轴303施加向下的推力直至上模具2与下模具1完成对接,在下推力的作用下,缓冲轴303在密封滑套302内滑动,并推动活塞盘304在高压筒301内向下滑动,在此过程中,一方面,活塞盘304会挤压并压缩高压筒301内部对应活塞盘304下方的热气体,热气体被挤压压缩会对活塞盘304产生反作用推力,另一方面,活塞盘304还会拉动缓冲弹簧305做伸展运动,缓冲弹簧305发生弹性形变,通过活塞盘304对缓冲轴303施加反作用弹力;S2: During the movement of the
S3:在上模具2与下模具1对接后,先开启第一阀门,此时高压筒301内被挤压压缩的热气流经热气引入管8引入到下模具1的模腔内,下模具1模腔内的热气流向上流动进入到上模具2模腔内,最后经熔融液注入口10排出,利用热气流对下模具1和上模具2模腔的内表面进行预热处理,且经过预热处理后,下模具1模腔内表面的温度要略高于上模具2模腔内表面的温度,因而熔融液经熔融液注入口10由上模具2模腔流入下模具1模腔的过程中,熔融液与上模具2模腔内表面以及下模具1模腔内表面的温度接近;S3: After the
S4:用力按压手柄125,手柄125以转接座126为转动节点转动,会对封堵支撑板121产生推力,封堵支撑板121在对接槽11内滑动,滑动后的封堵支撑板121上的串接孔122与对接孔13处于完全导通状态,在缓冲弹簧305复位弹力的作用下,活塞盘304在高压筒301内向上滑动,关闭第一阀门,开启第二阀门,熔融液在上模具2模腔和下模具1模腔内散发出的热气流经热气释放管9引入到高压筒301内。S4: Press the
工作原理,使用时:How it works, when used:
在取出模腔内的汽车配件注塑件后,控制液压推送设备推送上模具2向下模具1的方向移动,直至上模具2与下模具1完成对接控制液压推送设备停止运行;After taking out the auto parts injection molded parts in the mold cavity, control the hydraulic pushing equipment to push the
上模具2向下模具1方向移动的过程中,上模具2与下模具1未对接之前,缓冲轴303会进入到对接筒306内,最后抵接在封堵支撑板121的底部,封堵支撑板121的底部对缓冲轴303施加向下的推力直至上模具2与下模具1完成对接,在下推力的作用下,缓冲轴303在密封滑套302内滑动,并推动活塞盘304在高压筒301内向下滑动,在此过程中,一方面,活塞盘304会挤压并压缩高压筒301内部对应活塞盘304下方的热气体,热气体被挤压压缩会对活塞盘304产生反作用推力,另一方面,活塞盘304还会拉动缓冲弹簧305做伸展运动,缓冲弹簧305发生弹性形变,通过活塞盘304对缓冲轴303施加反作用弹力,在反作用弹力和反作用推力的共同作用下,避免上模具2在与下模具1发生对接碰撞时产生较强的碰撞,起到一个良好的缓冲作用,以反推力为主,反作用弹力为辅,能够在具备良好缓冲作用的基础上,降低对缓冲弹簧305的工作性能要求;During the movement of the
在上模具2与下模具1对接后,先开启第一阀门,此时高压筒301内被挤压压缩的热气流经热气引入管8引入到下模具1的模腔内,下模具1模腔内的热气流向上流动进入到上模具2模腔内,最后经熔融液注入口10排出,利用热气流对下模具1和上模具2模腔的内表面进行预热处理,且经过预热处理后,下模具1模腔内表面的温度要略高于上模具2模腔内表面的温度,因而熔融液经熔融液注入口10由上模具2模腔流入下模具1模腔的过程中,熔融液与上模具2模腔内表面以及下模具1模腔内表面的温度接近,通过对上模具2模腔内表面和下模具1模腔内表面进行预热处理,能够加快熔融液在上模具2和下模具1内的填充速度,进而有利于熔融液填充到狭小的缝隙内,且通过提升上模具2模腔内表面和下模具1模腔内表面温度,有利于促进熔融液降温凝固速度保持一致,从而能够提升汽车配件注塑品的成品质量;After the
用力按压手柄125,手柄125以转接座126为转动节点转动,会对封堵支撑板121产生推力,封堵支撑板121在对接槽11内滑动,滑动后的封堵支撑板121上的串接孔122与对接孔13处于完全导通状态,在缓冲弹簧305复位弹力的作用下,活塞盘304在高压筒301内向上滑动,关闭第一阀门,开启第二阀门,熔融液在上模具2模腔和下模具1模腔内散发出的热气流经热气释放管9引入到高压筒301内,被吸入高压筒301内的热气流用于上模具2模腔内表面和下模具1模腔内表面预热用介质,具有一定节能减排的效果,实现与上模具2和下模具1模腔内部进行通风换气,减少模具的损耗。Press the
以上,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solutions of the present invention and its Any equivalent replacement or change of the inventive concept shall fall within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310137035.9A CN116214866A (en) | 2023-02-20 | 2023-02-20 | A precision injection mold for auto parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310137035.9A CN116214866A (en) | 2023-02-20 | 2023-02-20 | A precision injection mold for auto parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116214866A true CN116214866A (en) | 2023-06-06 |
Family
ID=86578128
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310137035.9A Withdrawn CN116214866A (en) | 2023-02-20 | 2023-02-20 | A precision injection mold for auto parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116214866A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118322489A (en) * | 2024-06-12 | 2024-07-12 | 广东贝洛新材料科技有限公司 | Injection molding mold and injection molding method for automobile parts |
| CN118789767A (en) * | 2024-09-10 | 2024-10-18 | 成都一汽四环汽车内饰件有限公司 | An automobile trim injection molding device and method that facilitates heat transfer and demoulding |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11156908A (en) * | 1997-12-02 | 1999-06-15 | Sekisui Chem Co Ltd | Injection mold and production of injection molded product |
| JP2000326361A (en) * | 1999-05-20 | 2000-11-28 | Matsushita Electric Ind Co Ltd | Injection mold |
| US20080054527A1 (en) * | 2005-08-30 | 2008-03-06 | Myung-Ho Kang | Injection molding apparatus and method of using the same |
| CN214820651U (en) * | 2021-06-11 | 2021-11-23 | 上海微研精工有限公司 | A plastic injection mold with a waste heat recovery structure |
| CN217047370U (en) * | 2022-03-23 | 2022-07-26 | 东莞市晋腾精密模具有限公司 | Injection mold for automobile instrument desk |
| CN114801064A (en) * | 2022-04-27 | 2022-07-29 | 李玉文 | Injection mold heating mechanism |
-
2023
- 2023-02-20 CN CN202310137035.9A patent/CN116214866A/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11156908A (en) * | 1997-12-02 | 1999-06-15 | Sekisui Chem Co Ltd | Injection mold and production of injection molded product |
| JP2000326361A (en) * | 1999-05-20 | 2000-11-28 | Matsushita Electric Ind Co Ltd | Injection mold |
| US20080054527A1 (en) * | 2005-08-30 | 2008-03-06 | Myung-Ho Kang | Injection molding apparatus and method of using the same |
| CN214820651U (en) * | 2021-06-11 | 2021-11-23 | 上海微研精工有限公司 | A plastic injection mold with a waste heat recovery structure |
| CN217047370U (en) * | 2022-03-23 | 2022-07-26 | 东莞市晋腾精密模具有限公司 | Injection mold for automobile instrument desk |
| CN114801064A (en) * | 2022-04-27 | 2022-07-29 | 李玉文 | Injection mold heating mechanism |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118322489A (en) * | 2024-06-12 | 2024-07-12 | 广东贝洛新材料科技有限公司 | Injection molding mold and injection molding method for automobile parts |
| CN118789767A (en) * | 2024-09-10 | 2024-10-18 | 成都一汽四环汽车内饰件有限公司 | An automobile trim injection molding device and method that facilitates heat transfer and demoulding |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN116214866A (en) | A precision injection mold for auto parts | |
| CN105834398A (en) | Liquid forging forming method for welding-neck flange, forming die and forming device | |
| CN119189226B (en) | Injection molding demoulding mechanism for machining automobile engine accessories | |
| CN119427681A (en) | Plastic injection molding machine and injection molding method for processing plastic products | |
| CN115195021B (en) | Automatic take off mode heat transfer printing mould and transfer printing equipment | |
| CN119634676A (en) | A mold pouring device for casting production | |
| CN106363879A (en) | a telescoping | |
| CN111906283B (en) | Mechanical die-closing casting machine | |
| CN109277553B (en) | Material injection mechanism of liquid die forging machine | |
| CN118386485A (en) | Mould for producing high-temperature material | |
| CN114536679B (en) | An injection molding machine for the production of environmentally friendly clothes hangers and its injection molding method | |
| CN214888876U (en) | Casting exhaust vacuum valve | |
| CN109501176A (en) | A kind of novel clasp mould mechanism of injection mold | |
| CN208576134U (en) | Injection mold with arcuate structure product | |
| CN209682850U (en) | A kind of novel clasp mould mechanism of injection mold | |
| CN218196709U (en) | Sliding valve for injection molding | |
| CN221476030U (en) | Aluminum sheet generator middle frame support injection mold | |
| CN214079115U (en) | Large-scale automatic loose core loose piece retaining device | |
| CN223300866U (en) | Metal mold with stretching mechanism | |
| CN201863359U (en) | Mold injected-molded and bonded by microfluidic chip | |
| CN217343523U (en) | Cell-phone frame goods die casting die structure | |
| CN217343413U (en) | A high heat dissipation precision mold | |
| CN219381464U (en) | An injection molding product ejection mechanism | |
| CN110154331A (en) | An injection mold based on cooling pipeline to realize ejection | |
| CN220661628U (en) | Cavity gas quick-discharging mechanism for reducing injection period |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20230606 |