CN115246572A - Tank rotating ring transfer device - Google Patents
Tank rotating ring transfer device Download PDFInfo
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- CN115246572A CN115246572A CN202110466606.4A CN202110466606A CN115246572A CN 115246572 A CN115246572 A CN 115246572A CN 202110466606 A CN202110466606 A CN 202110466606A CN 115246572 A CN115246572 A CN 115246572A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0252—Cans
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Abstract
Description
技术领域technical field
本公开涉及运输箱技术领域,特别涉及一种罐箱旋转环移载装置。The present disclosure relates to the technical field of transport boxes, in particular to a rotary ring transfer device for a tank box.
背景技术Background technique
在罐式储运集装箱生产制造过程中,当罐体装上端框和顶、底侧梁后,外观由圆柱形变成了框架结构,在进行罐体其他部件焊接时,需要旋转罐箱,如何实现框架结构的罐箱旋转成了业界难题。目前的方法是在两端分别安装一个工艺旋转环,焊接流转完成后,拆卸下来后再返回前道循环使用。In the manufacturing process of tank storage and transportation containers, when the tank body is equipped with end frames and top and bottom side beams, the appearance changes from a cylindrical shape to a frame structure. When welding other parts of the tank body, it is necessary to rotate the tank. How to Achieving the rotation of the frame structure of the tank has become a difficult problem in the industry. The current method is to install a process rotating ring at both ends respectively. After the welding flow is completed, it is disassembled and returned to the previous cycle for use.
但目前在使用过程中,每次安装、装卸工艺旋转环,均采用悬臂吊单点吊运,人员登高作业的方式。即通过人工将绳索捆绑在旋转环上后,通过悬臂吊吊运至预定位置,在通过人工对准放置位置后,将旋转环卸下,此种作业方式效率低,精度差,即使保持较低的高度也存在安全隐患。But at present, in the process of use, each installation, loading and unloading process of the rotating ring is carried out by a single-point cantilever crane, and the personnel ascending the operation method. That is, after manually tying the rope to the rotating ring, it is lifted to a predetermined position by a cantilever crane, and the rotating ring is removed after manually aligning the placement position. This operation method has low efficiency and poor accuracy, even if the The height is also a safety hazard.
发明内容SUMMARY OF THE INVENTION
本公开的一个目的在于提出一种罐箱旋转环移载装置,以解决现有技术中旋转环装卸作业效率低、精度差且存在安全隐患的技术问题。One purpose of the present disclosure is to provide a tank container rotating ring transfer device, so as to solve the technical problems of low efficiency, poor precision and potential safety hazards in the prior art of rotating ring loading and unloading operations.
为解决上述技术问题,本公开采用如下技术方案:In order to solve the above-mentioned technical problems, the present disclosure adopts the following technical solutions:
根据本公开的一个方面,本公开提供一种罐箱旋转环移载装置,用于运输连接固定于罐箱两端的旋转环,其包括架体、行走机构、升降架以及抓取机构。所述架体顶部沿水平方向设有水平轨道;行走机构可移动地设置于所述水平轨道上;升降架竖直设置于所述行走机构的底部,与所述行走机构沿水平方向可旋转地连接,所述升降架的一侧面沿竖直方向设有升降轨道;抓取机构包括机构主体、托盘以及限位部件;所述机构主体可滑动地与所述升降轨道连接,以使所述抓取机构沿所述升降架升降;所述托盘设置于所述机构主体底部的远离升降架一侧,所述托盘与所述旋转环顶部底面贴合,以承托所述旋转环;所述限位部件与所述托盘配合,以将所述旋转环限位于所述托盘上。According to one aspect of the present disclosure, the present disclosure provides a tank container rotating ring transfer device for transporting and connecting the rotating rings fixed at both ends of the tank container, which includes a frame body, a walking mechanism, a lifting frame and a grabbing mechanism. The top of the frame body is provided with a horizontal track along the horizontal direction; the traveling mechanism is movably arranged on the horizontal track; the lifting frame is vertically arranged on the bottom of the traveling mechanism, and is rotatable with the traveling mechanism along the horizontal direction. One side of the lifting frame is provided with a lifting track along the vertical direction; the grasping mechanism includes a mechanism body, a tray and a limit component; the mechanism body is slidably connected to the lifting track, so that the grasping mechanism The pick-up mechanism moves up and down along the lifting frame; the tray is arranged on the side of the bottom of the mechanism main body away from the lifting frame, and the tray is attached to the bottom surface of the top of the rotating ring to support the rotating ring; the limiting The positioning member cooperates with the tray to restrain the rotating ring on the tray.
由上述技术方案可知,本公开至少具有如下优点和积极效果:As can be seen from the above technical solutions, the present disclosure at least has the following advantages and positive effects:
本公开中,通过抓取机构的托盘将旋转环整个托起,然后沿升降架升起后,升降架旋转调整旋转环朝向,再通过行走机构沿架体水平方向移动,使旋转环两侧可以对准罐箱顶角件的顶孔,进而实现自动将旋转环两侧插入和拔出顶孔,免去了人员登高作业的风险。同时,本公开的移载机构升降方向和水平行走方向都是通过沿轨道移动的方式进行,故相比于现有技术,不会有绳索固定中绳索和旋转环摇晃的问题,保证了作用的精度,使得旋转环两侧可以对准顶角件的顶孔,解决了现有技术中旋转环装卸作业效率低、精度差且存在安全隐患的技术问题。In the present disclosure, the entire rotating ring is held up by the tray of the grabbing mechanism, and then raised along the lifting frame, the lifting frame rotates to adjust the direction of the rotating ring, and then moves along the horizontal direction of the frame body through the walking mechanism, so that both sides of the rotating ring can be Align the top hole of the top corner piece of the tank, and then automatically insert and pull out the top hole on both sides of the rotating ring, eliminating the risk of personnel climbing. At the same time, the lifting direction and the horizontal walking direction of the transfer mechanism of the present disclosure are carried out by moving along the track, so compared with the prior art, there is no problem of the rope and the rotating ring shaking during the rope fixing, which ensures the effective The accuracy enables the two sides of the rotating ring to be aligned with the top hole of the top corner piece, which solves the technical problems of low efficiency, poor accuracy and potential safety hazards in the prior art of the rotating ring loading and unloading operation.
附图说明Description of drawings
图1为本公开一实施例的罐箱旋转环移载装置的立体图。FIG. 1 is a perspective view of a tank rotating ring transfer device according to an embodiment of the disclosure.
图2为图1示出的罐箱旋转环移载装置的主视图。FIG. 2 is a front view of the tank rotating ring transfer device shown in FIG. 1 .
图3为图1示出的罐箱旋转环移载装置的俯视图。FIG. 3 is a plan view of the tank rotating ring transfer device shown in FIG. 1 .
图4为图1示出的罐箱旋转环移载装置的抓取机构的立体图。FIG. 4 is a perspective view of the grabbing mechanism of the tank rotating ring transfer device shown in FIG. 1 .
图5为图4示出的抓取机构的主视图。FIG. 5 is a front view of the grasping mechanism shown in FIG. 4 .
图6为图4示出的抓取机构的侧视图。FIG. 6 is a side view of the grasping mechanism shown in FIG. 4 .
图7为图4示出的抓取机构的传动系统示意图。FIG. 7 is a schematic diagram of a transmission system of the grasping mechanism shown in FIG. 4 .
具体实施方式Detailed ways
尽管本公开可以容易地表现为不同形式的实施方式,但在附图中示出并且在本说明书中将详细说明的仅仅是其中一些具体实施方式,同时可以理解的是本说明书应视为是本公开原理的示范性说明,而并非旨在将本公开限制到在此所说明的那样。While the present disclosure may readily be embodied in different forms of embodiment, only some of the specific embodiments are shown in the drawings and will be described in detail in this specification, while it is to be understood that this specification is to be regarded as the Exemplary illustrations of principles are disclosed, and are not intended to limit the disclosure to those described herein.
由此,本说明书中所指出的一个特征将用于说明本公开的一个实施方式的其中一个特征,而不是暗示本公开的每个实施方式必须具有所说明的特征。此外,应当注意的是本说明书描述了许多特征。尽管某些特征可以组合在一起以示出可能的系统设计,但是这些特征也可用于其他的未明确说明的组合。由此,除非另有说明,所说明的组合并非旨在限制。Thus, a reference to a feature in this specification will be used to describe one of the features of an embodiment of the present disclosure and not to imply that every embodiment of the present disclosure must have the described feature. Furthermore, it should be noted that this specification describes a number of features. Although certain features may be combined together to illustrate possible system designs, these features may also be used in other combinations not explicitly stated. Thus, unless otherwise stated, the combinations described are not intended to be limiting.
在附图所示的实施方式中,方向的指示(诸如上、下、左、右、前和后)用于解释本公开的各种元件的结构和运动不是绝对的而是相对的。当这些元件处于附图所示的位置时,这些说明是合适的。如果这些元件的位置的说明发生改变时,则这些方向的指示也相应地改变。In the embodiments shown in the drawings, directional indications (such as up, down, left, right, front and rear) are used to explain the structure and movement of various elements of the present disclosure not absolute but relative. These descriptions are appropriate when the elements are in the positions shown in the drawings. If the description of the positions of these elements changes, the indications of these directions change accordingly.
以下结合本说明书的附图,对本公开的一些实施方式予以进一步地详尽阐述。在不冲突的情况下,下述的实施例及实施例中的特征可以相互组合。Some embodiments of the present disclosure will be further elaborated below with reference to the accompanying drawings of the present specification. The embodiments described below and features in the embodiments may be combined with each other without conflict.
请参阅图1和图2,本公开提供一种罐箱旋转环移载装置,用于移载竖直设置于罐箱两端的旋转环2。该罐箱旋转环移载装置包括架体100、行走机构200、升降架300以及抓取机构400。架体100顶部沿水平方向设有水平轨道111,行走机构200可移动地设置于水平轨道111上。升降架300竖直设置于行走机构200的底部,与行走机构200沿水平方向可旋转地连接,升降架300的一侧面沿竖直方向设有升降轨道310。抓取机构400用于抓取罐箱两端的旋转环2,其可滑动地与升降轨道310连接。抓取机构400在抓取旋转环2后,可沿升降轨道310上下滑动,以将旋转环2卸下。然后行走机构200既可沿水平轨道111移动,将旋转环2移动至指定地点。Referring to FIG. 1 and FIG. 2 , the present disclosure provides a tank container rotating ring transfer device, which is used to transfer the rotating
架体100包括多根立柱120以及顶框架110,立柱120竖直设于地面上或者安装在安装平台上。顶框架110通过螺栓等紧固件紧固安装于立柱120顶端,在其它实施例中,其也可以时焊接在立柱120顶端。顶框架110由两相对设置的纵梁112和两相对设置的横梁113合围而成,其还包括于两纵梁112内侧沿纵梁112延伸方向设有上述的水平轨道111。The
在本公开的一些实施例中,顶框架110外围还设有行走平台114,行走平台114外围围设有护栏115,护栏115于一侧设有开口,开口处设有与行走平台114相通的爬梯116。相关的维护人员可以通过爬梯116攀爬至行走平台114上,并在行走平台114上对升降架300的顶端以及行走机构200进行维护作业。In some embodiments of the present disclosure, the
在本公开的一些实施例中,行走机构200为一种行走天车,其两侧设有齿轮状的齿轮车轮210,故上述的水平轨道111对应为与齿轮车轮210啮合的齿条轨道。啮合的齿轮齿条能够起到一定的固定限位作用,可以防止在静止状态下受重力风力等外界因素而出现滑移,也可以提高控制行走天车位移的准确性。In some embodiments of the present disclosure, the
请结合参阅图3,同时,上述的行走天车的底部还设有回转机构220。该回转机构220包括回转齿轮和回转驱动器。回转驱动器与回转齿轮驱动连接,以驱动回转齿轮旋转。回转齿轮与升降架300顶端驱动连接,回转齿轮旋转驱动升降架300旋转。升降架300通过回转齿轮连接固定于行走天车底部,并随行走天车沿水平轨道111纵向移动。同时,升降架300的底端距离底面或安装台的距离大于罐箱的高度,以保证升降架300和抓取机构400能够通过罐箱上方。Please refer to FIG. 3 in conjunction. At the same time, the bottom of the above-mentioned traveling crane is also provided with a
请结合参阅图4,抓取机构400包括机构主体410、托盘420、限位部件430。机构主体410可滑动地与升降轨道310连接,以使所述抓取机构400沿所述升降架300升降。托盘420设置于机构主体410底部的远离升降架300一侧,托盘420与旋转环2顶部底面贴合,以承托旋转环2。限位部件430与托盘420配合,以将旋转环2限位于托盘420上。Please refer to FIG. 4 , the
其中,请结合参阅图5和图6,托盘420包括支撑件421、承托梁422以及承托板423。支撑件421从机构主体410伸出,承托梁422设于支撑件421末端,用于承托旋转环2的顶部横梁。承托板423设置于支撑件421顶面,用于托起所述旋转环2的圆环,故其顶面可以是与旋转环2的圆环贴合的曲面。在本实施中,承托板423位于承托梁422与机构主体410之间,以保证旋转环2设有连接卡钩的一面背离机构主体410朝向外侧设置,方便对旋转环2的抓取和装卸。由于旋转环2的圆环顶部底面略高于顶部横梁底面,故承托板423略突出于承托梁422顶面,形成阶梯结构,同时也起到了一定的限位作用,防止旋转环2出现轴向窜动。5 and 6 , the
限位部件430包括压环组件431和压梁组件432,压环组件431设置于承托板423上方,并正对承托板423,与承托板423配合设置,以与承托板423一起将旋转环2的圆环夹持。压梁组件432设置于承托梁422上方,并正对承托梁422,与承托梁422配合设置,以与承托梁422一起将所述旋转环2的顶部横梁夹持。压环组件431与承托板423的配合以及压梁组件432与承托梁422的配合可以起到固定旋转环2的作用,避免抓取机构400运动过程中时旋转环2掉落,导致危险的产生,也保证了该罐箱旋转环移载装置相对单点悬臂吊可以将旋转环2提升更高的高度,大大提高了移载过程中旋转环2的可通过性。The limiting
在本公开的一些实施例中,上述的压环组件431包括压环气缸和与圆环抵持的压环件,压梁组件432包括压梁气缸以及与顶部横梁抵持的压梁件。其均为由气缸驱动的组件,以保证其可靠性,简化其结构。In some embodiments of the present disclosure, the above-mentioned
在本公开的一些实施例中,请结合参阅图7,抓取机构400还包括升降驱动器440、输出轴450、爬升齿轮460以及传动齿轮470。升降驱动器440设于机构主体410顶部中间位置,并向两侧伸展出两输出轴450。爬升齿轮460设置于两输出轴450上,并与传动齿轮470传动连接。升降架300上对应设有沿竖直方向的丝杠330,丝杠330的螺母331与传动齿轮470驱动连接。升降驱动器440通过输出轴450驱动爬升齿轮460,爬升齿轮460与传动齿轮470垂直啮合,故通过传动齿轮470驱动丝杠330螺母331旋转,以使抓取机构400沿丝杠330升降。In some embodiments of the present disclosure, referring to FIG. 7 in conjunction with FIG. 7 , the grabbing
在本公开的一些实施例中,机构主体410朝向升降架300的一侧还设有多个滑块411,每个滑块411的顶部还设有限位器412,升降轨道310上对应设有与限位器412配合的限位槽,以保证抓取机构400在静止状态下能够限位于升降架300的任意高度上。In some embodiments of the present disclosure, the mechanism
在使用过程中,罐箱放置于架体100下方的地面或者安装平台上,其一端正对抓取机构400。行走天车沿行走轨道行走,接近罐箱。升降架300旋转使抓取机构400朝向旋转环2。抓取机构400沿升降架300下降至底端,对旋转环2进行抓取。旋转环2套入抓取机构400后,抓取机构400的压环组件431和压梁组件432将旋转环2压持。然后抓取机构400沿升降架300上升,旋转环2即取出。后续即可以通过天车移动至指定位置。During use, the tank is placed on the ground below the
本公开中,通过抓取机构400的托盘420将旋转环2整个托起,然后沿升降架300升起后,升降架300旋转调整旋转环2朝向,再通过行走机构200沿架体100水平方向移动,使旋转环2两侧可以对准罐箱顶角件的顶孔,进而实现自动将旋转环2两侧插入和拔出顶孔,免去了人员登高作业的风险。同时,本公开的移载机构升降方向和水平行走方向都是通过沿轨道移动的方式进行,故相比于现有技术,不会有绳索固定中绳索和旋转环摇晃的问题,保证了作用的精度,使得旋转环两侧可以对准顶角件的顶孔,解决了现有技术中旋转环2装卸作业效率低、精度差且存在安全隐患的技术问题。In the present disclosure, the whole
虽然已参照几个典型实施方式描述了本公开,但应当理解,所用的术语是说明和示例性、而非限制性的术语。由于本公开能够以多种形式具体实施而不脱离发明的精神或实质,所以应当理解,上述实施方式不限于任何前述的细节,而应在随附权利要求所限定的精神和范围内广泛地解释,因此落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。While the present disclosure has been described with reference to several exemplary embodiments, it is to be understood that the terminology used is of description and illustration, and not of limitation. Since the present disclosure can be embodied in many forms without departing from the spirit or spirit of the invention, it is to be understood that the above-described embodiments are not limited to any of the foregoing details, but are to be construed broadly within the spirit and scope defined by the appended claims Therefore, all changes and modifications that come within the scope of the claims or their equivalents should be covered by the appended claims.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110466606.4A CN115246572B (en) | 2021-04-28 | 2021-04-28 | Tank container rotating ring transfer device |
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| CN202110466606.4A CN115246572B (en) | 2021-04-28 | 2021-04-28 | Tank container rotating ring transfer device |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1087079A (en) * | 1996-09-17 | 1998-04-07 | Okura Yusoki Co Ltd | Transshipping device |
| CN108639965A (en) * | 2018-06-14 | 2018-10-12 | 张亚东 | A kind of crane transportation equipment |
| CN111086863A (en) * | 2019-12-05 | 2020-05-01 | 风神襄阳汽车有限公司 | Goods lifting and conveying system |
| CN111099194A (en) * | 2018-10-29 | 2020-05-05 | 中集车辆(江门市)有限公司 | Tanker trucks and their tanks |
| CN214779183U (en) * | 2021-04-28 | 2021-11-19 | 中集安瑞环科技股份有限公司 | Tank rotating ring transfer device |
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2021
- 2021-04-28 CN CN202110466606.4A patent/CN115246572B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1087079A (en) * | 1996-09-17 | 1998-04-07 | Okura Yusoki Co Ltd | Transshipping device |
| CN108639965A (en) * | 2018-06-14 | 2018-10-12 | 张亚东 | A kind of crane transportation equipment |
| CN111099194A (en) * | 2018-10-29 | 2020-05-05 | 中集车辆(江门市)有限公司 | Tanker trucks and their tanks |
| CN111086863A (en) * | 2019-12-05 | 2020-05-01 | 风神襄阳汽车有限公司 | Goods lifting and conveying system |
| CN214779183U (en) * | 2021-04-28 | 2021-11-19 | 中集安瑞环科技股份有限公司 | Tank rotating ring transfer device |
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| CN115246572B (en) | 2025-04-04 |
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