CN115106584A - Cutting insert and cutting tool - Google Patents
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- CN115106584A CN115106584A CN202110308460.0A CN202110308460A CN115106584A CN 115106584 A CN115106584 A CN 115106584A CN 202110308460 A CN202110308460 A CN 202110308460A CN 115106584 A CN115106584 A CN 115106584A
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- 230000007704 transition Effects 0.000 claims abstract description 32
- 230000002093 peripheral effect Effects 0.000 claims abstract description 11
- 230000000452 restraining effect Effects 0.000 claims description 27
- 238000013459 approach Methods 0.000 claims description 15
- 230000000694 effects Effects 0.000 abstract description 9
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000009467 reduction Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- 238000003754 machining Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
- B23C5/08—Disc-type cutters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/16—Milling-cutters characterised by physical features other than shape
- B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/16—Milling-cutters characterised by physical features other than shape
- B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
- B23C5/22—Securing arrangements for bits or teeth or cutting inserts
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Abstract
Description
技术领域technical field
本发明涉及刀具领域,特别涉及一种切削刀片及切削刀具。The invention relates to the field of cutting tools, in particular to a cutting insert and a cutting tool.
背景技术Background technique
中国发明专利申请CN105478873A公开了一种具有不对称切削刃的切削刀片。这种刀片具有两个相对表面和四个周向侧表面,两个相对表面分别和四个周向侧表面形成四个切削刃,每个切削刃分为第一部分、第二部分和过渡半径。其中第一部分长度L1,第二部分长度L2,则有L1>L2,且过渡半径不位于切削刃中点。该技术方案解决了增加可用于切削刀片切削的肩部的高度的问题。Chinese invention patent application CN105478873A discloses a cutting insert with an asymmetrical cutting edge. Such an insert has two opposing surfaces and four circumferential side surfaces, the two opposing surfaces and the four circumferential side surfaces respectively form four cutting edges, each cutting edge being divided into a first part, a second part and a transition radius. Among them, the length of the first part is L1 and the length of the second part is L2, so that L1>L2, and the transition radius is not located at the midpoint of the cutting edge. This technical solution solves the problem of increasing the height of the shoulder available for cutting by the cutting insert.
但在该方案中,由于需要保证刀片的切削性能,刀片一般会有较大的前角,同时还要求有足够大的用于拘束的拘束面和用于控制排屑的前角面,前角面与拘束面之间的空间较小,排屑空间较小,因此刀片普遍较大,原材料使用较多,成本偏高。另外,如果通过增大切削刃与拘束面距离的方法来达到缩小刀片大小,容易出现刀片强度下降和成型困难等问题。However, in this solution, due to the need to ensure the cutting performance of the insert, the insert generally has a large rake angle, and also requires a large enough restraint surface for restraint and a rake surface for controlling chip removal. The space between the surface and the restraint surface is small, and the chip removal space is small, so the blade is generally larger, the raw material is used more, and the cost is high. In addition, if the size of the insert is reduced by increasing the distance between the cutting edge and the restraining surface, problems such as reduced insert strength and difficulty in forming are likely to occur.
发明内容SUMMARY OF THE INVENTION
本发明的一个目的在于提供一种切削刀片,以获得良好的切屑处理效果,并利于刀片尺寸的缩小。An object of the present invention is to provide a cutting insert, which can obtain a good chip treatment effect and facilitate the reduction of the size of the insert.
本发明的另一个目的在于提供一种具有上述切削刀片的切削刀具。Another object of the present invention is to provide a cutting tool having the above-mentioned cutting insert.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
根据本发明的一个方面,本发明提供一种切削刀片,其具有:According to one aspect of the present invention, the present invention provides a cutting insert having:
第一表面,其呈旋转对称的多边形;a first surface, which is a rotationally symmetric polygon;
第二表面,位于所述第一表面的相对侧;a second surface on the opposite side of the first surface;
外周面,位于所述第一表面和所述第二表面之间;及an outer peripheral surface located between the first surface and the second surface; and
中心轴,贯穿所述第一表面的中心和所述第二表面的中心;a central axis passing through the center of the first surface and the center of the second surface;
所述第一表面包括:The first surface includes:
第一棱边;first edge;
第一拐角,连接所述第一棱边;a first corner, connecting the first edge;
第二拐角,连接所述第一棱边;The second corner is connected to the first edge;
前角面,沿着所述第一棱边设置,且随着远离所述第一棱边而靠近所述第二表面;a rake surface, disposed along the first edge, and approaching the second surface as it moves away from the first edge;
排屑槽面,沿所述前角面设置,且随着远离所述前角面而远离所述第二表面;及a chip flute surface disposed along the rake face and away from the second surface as it moves away from the rake face; and
拘束面,沿着所述前角面和所述排屑槽面设置,比所述第一棱边更靠近所述第二表面,且垂直于所述中心轴;a restraining surface, disposed along the rake surface and the chip flute surface, closer to the second surface than the first edge, and perpendicular to the central axis;
所述第一棱边包括:The first edge includes:
第一刃部,从所述第一拐角向所述第二拐角延伸,且随着靠近所述第二拐角而靠近所述第二表面;a first blade extending from the first corner to the second corner and approaching the second surface as it approaches the second corner;
第二刃部,从所述第二拐角向所述第一拐角呈直线状延伸,且随着靠近所述第一拐角而靠近所述第二表面;及a second blade portion extending linearly from the second corner to the first corner, and approaching the second surface as it approaches the first corner; and
过渡刃部,连接所述第一刃部和所述第二刃部,且随着靠近所述第一拐角而靠近所述第二表面;a transition edge, connecting the first edge and the second edge, and approaching the second surface as it approaches the first corner;
在正视所述外周面时,所述过渡刃部的倾斜角大于所述第二刃部的倾斜角;When looking directly at the outer peripheral surface, the inclination angle of the transition blade portion is greater than the inclination angle of the second blade portion;
所述前角面包括:The front corner surface includes:
第一前角面,沿所述第一刃部设置;a first rake face, arranged along the first blade;
第二前角面,沿所述第二刃部设置;及a second rake face disposed along the second edge portion; and
第三前角面,沿所述过渡刃部设置;a third rake face, arranged along the transition blade;
所述排屑槽面连接所述第一前角面和所述第三前角面,且远离所述第二前角面。The chip flute surface connects the first rake surface and the third rake surface, and is away from the second rake surface.
在一些实施例中,所述排屑槽面相比于所述拘束面更靠近所述第二表面。In some embodiments, the flute surface is closer to the second surface than the restraint surface.
在一些实施例中,所述排屑槽面具有最靠近所述第一拐角的第一端和最靠近所述第二拐角的第二端,所述第一端与所述第一前角面相接,所述第二端与所述第三前角面相接;所述排屑槽面具有相对于所述拘束面最靠近所述第二表面的最凹处,所述最凹处位于所述第一端与所述第二端之间。In some embodiments, the flute face has a first end closest to the first corner and a second end closest to the second corner, the first end being connected to the first rake face The second end is connected to the third rake surface; the chip flute surface has the most concave part closest to the second surface relative to the restraining surface, and the most concave part is located at the between the first end and the second end.
在一些实施例中,在沿所述第一棱边延伸的方向上,所述最凹处相比于所述第一刃部与所述过渡刃部的相接处更靠近所述第一拐角。In some embodiments, in a direction extending along the first edge, the most concave portion is closer to the first corner than the junction of the first edge portion and the transition edge portion .
在一些实施例中,从正视所述拘束面的方向看,所述第一端至所述第二端的距离在沿所述第一棱边延伸方向上的投影长度为L1,所述第一端至所述最凹处的距离在沿所述第一棱边延伸方向上的投影长度为L2,L2/L1=1/2~2/3。In some embodiments, viewed from the direction facing the restraint surface, the projected length of the distance from the first end to the second end along the extending direction of the first edge is L1, and the first end The projected length of the distance to the most concave point along the extending direction of the first edge is L2, and L2/L1=1/2˜2/3.
在一些实施例中,所述排屑槽面与所述拘束面所在平面之间的夹角为α,在从所述第一端至所述最凹处具有第一位置和更靠近所述最凹处的第二位置,第一位置处的夹角α小于第二位置处的夹角α。In some embodiments, the included angle between the chip flute surface and the plane where the restraining surface is located is α, and there is a first position from the first end to the most concave part and a first position closer to the most concave part. In the second position of the recess, the included angle α at the first position is smaller than the included angle α at the second position.
在一些实施例中,在所述第一端与所述第二端之间的不同位置处,夹角α的变化范围为:0°<α<40°。In some embodiments, at different positions between the first end and the second end, the variation range of the included angle α is: 0°<α<40°.
在一些实施例中,所述前角面还包括连接在所述第一前角面和所述排屑槽面之间的延伸面;在朝向所述中心轴的方向上,所述延伸面随着远离所述第一前角面而靠近所述第二表面。In some embodiments, the rake face further includes an extension face connected between the first rake face and the chip flute face; in the direction toward the central axis, the extension face moving away from the first rake face and approaching the second surface.
在一些实施例中,所述延伸面与所述拘束面所在平面之间的夹角为β,在所述延伸面沿所述第一棱边延伸方向上的不同位置处,夹角β的变化范围为:0°<β<35°。In some embodiments, the included angle between the extension surface and the plane where the restraint surface is located is β, and at different positions of the extension surface along the extension direction of the first edge, the included angle β changes The range is: 0°<β<35°.
在一些实施例中,所述排屑槽面在沿所述第一棱边延伸方向的投影长度为所述第一表面的边长的1/7~1/3。In some embodiments, the projected length of the chip flute surface along the extending direction of the first edge is 1/7˜1/3 of the side length of the first surface.
在一些实施例中,所述第一刃部的长度大于所述第二刃部的长度。In some embodiments, the length of the first blade portion is greater than the length of the second blade portion.
根据本发明的另一个方面,本发明还提供一种切削刀具,包括刀柄和安装在所述刀柄上的如上所述的切削刀片。According to another aspect of the present invention, the present invention also provides a cutting tool, comprising a tool holder and the above-mentioned cutting insert mounted on the tool holder.
由上述技术方案可知,本发明至少具有如下优点和积极效果:本发明的切削刀片中,第一棱边上的各个刃部采用倾斜延伸的设置,可以增加刃部的延伸长度,保证刀片的加工性能。拘束面相比于第一表面上的刃部是凹向第二表面的,因此在拘束面与刃部之间可以具有较大的排屑空间,同时可以保证第一前角面具有足够的宽度和角度,便于保证刀片的切削性能并引导切屑的排出。通过排屑槽面的设置可以对沿第一前角面生成的切屑进行阻挡而促使切屑卷曲,并沿着排屑槽面向刀片外排出,避免切屑刮到同一第一棱边上未参与切削的第二刃部,对切刃起到很好的保护作用。通过该排屑槽面对切屑的引导,使得切屑更便于排出,节约切削刀片的排屑空间,在保证同样切刃形状的情况下,可以缩小切削刀片整体的形状,利于切削刀片整体尺寸的缩小,减少刀片原材料使用量,降低成本。It can be seen from the above technical solutions that the present invention has at least the following advantages and positive effects: in the cutting insert of the present invention, each edge portion on the first edge adopts an inclined extension setting, which can increase the extension length of the edge portion and ensure the machining of the insert. performance. Compared with the cutting edge on the first surface, the restraining surface is concave to the second surface, so there can be a larger space for chip removal between the restraining surface and the cutting edge, and at the same time, the first rake surface can be guaranteed to have sufficient width and The angle is convenient to ensure the cutting performance of the insert and guide the discharge of chips. Through the setting of the chip flute surface, the chips generated along the first rake face can be blocked, so that the chips are curled and discharged out of the insert along the chip flute face, so as to avoid the chips from scraping on the same first edge and not participating in cutting. The second blade section plays a very good role in protecting the cutting edge. Through the guide of the chips facing the chip removal groove, the chips are more easily discharged and the chip removal space of the cutting insert is saved. Under the condition of ensuring the same cutting edge shape, the overall shape of the cutting insert can be reduced, which is beneficial to the reduction of the overall size of the cutting insert. , reduce the use of blade raw materials and reduce costs.
附图说明Description of drawings
图1是本发明切削刀具实施例的示意图。FIG. 1 is a schematic diagram of an embodiment of a cutting tool of the present invention.
图2是本发明切削刀片实施例的立体视角的示意图。Figure 2 is a schematic view of a perspective view of an embodiment of a cutting insert of the present invention.
图3是图2的切削刀片从外周面正视的示意图。FIG. 3 is a schematic view of the cutting insert of FIG. 2 viewed from the outer peripheral surface.
图4是图3的俯视图。FIG. 4 is a plan view of FIG. 3 .
图5是图4中A处局部放大图。FIG. 5 is a partial enlarged view of part A in FIG. 4 .
图6是图5中G-G处剖视图。FIG. 6 is a cross-sectional view at G-G in FIG. 5 .
图7是图5中H-H处剖视图。FIG. 7 is a cross-sectional view at H-H in FIG. 5 .
图8是图5中J-J处剖视图。FIG. 8 is a cross-sectional view at J-J in FIG. 5 .
附图标记说明如下:1、切削刀片;2、刀柄;3、紧固件;Reference numerals are explained as follows: 1. Cutting insert; 2. Tool handle; 3. Fastener;
11、第一表面;111、第一棱边;1111、第一刃部;P、相接处;1112、第二刃部;1113、过渡刃部;112、第一拐角;1121、第一拐角刃部;113、第二拐角;1131、第二拐角刃部;114、前角面;1141、第一前角面;1142、第二前角面;1143、第三前角面;1145、延伸面;115、排屑槽面;1151、第一端;1152、第二端;1153、最凹处;116、拘束面;118、凹槽;11, the first surface; 111, the first edge; 1111, the first blade; P, the junction; 1112, the second blade; 1113, the transition blade; 112, the first corner; 1121, the first corner Blade; 113, second corner; 1131, second corner blade; 114, rake face; 1141, first rake face; 1142, second rake face; 1143, third rake face; 1145, extension surface; 115, flute surface; 1151, first end; 1152, second end; 1153, most concave; 116, restraint surface; 118, groove;
12、第二表面;12. The second surface;
13、外周面;13. Peripheral surface;
14、中心孔;CL、中心轴。14. Center hole; CL, center shaft.
具体实施方式Detailed ways
体现本发明特征与优点的典型实施方式将在以下的说明中详细叙述。应理解的是本发明能够在不同的实施方式上具有各种的变化,其皆不脱离本发明的范围,且其中的说明及图示在本质上是当作说明之用,而非用以限制本发明。Exemplary embodiments embodying the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention can have various changes in different embodiments without departing from the scope of the present invention, and the descriptions and drawings therein are essentially used for illustration rather than limitation this invention.
参阅图1,本发明一实施例提供一种切削刀具,该切削刀具包括刀柄2和通过紧固件3安装在刀柄2上的切削刀片1。Referring to FIG. 1 , an embodiment of the present invention provides a cutting tool. The cutting tool includes a
本实施例中,刀柄2为面铣刀盘结构。切削刀片1沿刀柄2的周向安装多个,随着刀柄2的旋转而对工件进行加工。In this embodiment, the
刀柄2的具体结构以及切削刀片1与刀柄2的配合结构可以依据实际情况灵活设置,此处不做限制。The specific structure of the
关于切削刀片1的具体结构以下结合附图进行详细介绍。The specific structure of the cutting
参阅图2至图8,本实施例的切削刀片1为一种可转位使用的刀片。特别地,本实施例中,该切削刀片1还可以双面使用。Referring to FIGS. 2 to 8 , the cutting
该切削刀片1具有第一表面11、位于第一表面11的相对侧的第二表面12以及位于第一表面11和第二表面12之间的外周面13。该切削刀片1还具有贯穿第一表面11和第二表面12的中心孔14,该中心孔14即用于供紧固件3穿过,以使切削刀片1安装在刀柄2上(如图1所示)。第一表面11和第二表面12均呈旋转对称的多边形,且第一表面11和第二表面12互相呈中心对称,第一表面11的中心和第二表面12的中心均位于该中心孔14的中心轴CL上。该切削刀片1整体上绕该中心轴CL旋转对称。The cutting
参阅图2,该第一表面11包括第一棱边111、连接第一棱边111一端的第一拐角112、连接第一棱边111另一端的第二拐角113、沿第一棱边111设置的前角面114、沿前角面114设置的排屑槽面115,以及沿着前角面114和排屑槽面115设置的拘束面116。Referring to FIG. 2 , the
其中,第一棱边111、第一拐角112和第二拐角113位于第一表面11的外边缘,用于形成切削刀片1的切刃。拘束面116用于与刀柄2形成约束以保持切削刀片1在刀柄2上的紧固。拘束面116围绕中心孔14设置,且垂直于中心轴CL,拘束面116相比于第一棱边111更靠近第二表面12,也就是说,拘束面116相比于第一表面11上的切刃是凹向第二表面12的,因此在拘束面116与切刃之间可以具有更大的排屑空间。前角面114和排屑槽面115连接在第一棱边111和拘束面116之间。Wherein, the
参阅图4,第一表面11的投影大致上呈正方形的形状,正方形的四个角落处圆弧过渡。在此将正方形的边长定义为L0,该边长L0可通过投影测量得出。第一表面11的外边缘具有四条第一棱边111,每一第一棱边111沿正方形的边长方向延伸。相对的两条第一棱边111之间的距离即为第一表面11的边长L0。Referring to FIG. 4 , the projection of the
第一拐角112和第二拐角113分别连接在相邻的两条第一棱边111之间。第一拐角112和第二拐角113实际上是相同的结构,只是为了便于表述而在名称上进行的人为区分,具体而言,以图4的视图方向为参照,对于具体的一条第一棱边111而言,第一拐角112位于第一棱边111的顺时针方向上,第二拐角113位于第一棱边111的逆时针方向上。本实施例中,第一拐角112和第二拐角113均呈圆弧状,圆弧的两端分别连接相邻的两条第一棱边111。在其他实施例中,第一拐角112和第二拐角113还可以呈直线状,分别与相邻的两条第一棱边111倾斜连接,这种情形下,第一表面11投影所呈的正方形的四个角落处形成斜角过渡。The
第一拐角112上设有第一拐角刃部1121,第二拐角113上设有第二拐角刃部1131。从第一拐角112或第二拐角113向中心轴CL的方向上,可以通过呈台阶位形式的平面或曲面与拘束面116进行连接,这些平面或曲面限定出第一拐角刃部1121或第二拐角刃部1131的前角。The
结合图2和图3,第一棱边111包括第一刃部1111、第二刃部1112和连接在第一刃部1111和第二刃部1112之间的过渡刃部1113。2 and 3 , the
第一刃部1111从第一拐角112向第二拐角113延伸,且随着靠近第二拐角113而靠近第二表面12。第一刃部1111可以是整体呈直线延伸,也可以是呈多段直线延伸,或者呈直线与曲线相结合的形状延伸,具体延伸形状可以依据实际需求来设计。The
第一刃部1111的一端与第一拐角112圆滑过渡相接,另一端与过渡刃部1113圆滑过渡相接,其中,标记第一刃部1111与过渡刃部1113的相接处为P。本实施例中,第一刃部1111具有较大的延伸长度,该相接处P更偏向第二拐角113,即相接处P与第二拐角113之间的距离小于相接处P与第一拐角112之间的距离。One end of the
第二刃部1112从第二拐角113向第一拐角112延伸,且随着靠近第一拐角112而靠近第二表面12。第二刃部1112呈直线状延伸,其两端分别与第二拐角113和过渡刃部1113圆滑过渡相接。第二刃部1112的长度小于第一刃部1111的长度。如图3所示,定义第二刃部1112与垂直于中心轴CL的一平面S之间的夹角为第二刃部1112的倾斜角θ2。The
过渡刃部1113在第一刃部1111和第二刃部1112之间呈直线延伸,其随着靠近第一拐角112而靠近第二表面12。如图3所示,定义过渡刃部1113与垂直于中心轴CL的一平面S之间的夹角为过渡刃部1113的倾斜角θ3。过渡刃部1113的倾斜角θ3大于第二刃部1112的倾斜角θ2。The
该切削刀片1在使用时,由其中一条第一棱边111上的第一刃部1111和相邻的一条第一棱边111上的第二刃部1112、过渡刃部1113,以及连接在这两条第一棱边111之间的第一拐角刃部1121或第二拐角刃部1131相组合,对工件进行直角面加工。其中,第一刃部1111一般作为主切刃,对工件的侧端面进行加工,第二刃部1112与过渡刃部1113的组合作为副切刃或修光刃,对工件的底面进行加工。本实施例中,由于第一刃部1111具有较大的延伸长度,可以保证加工效率。而第二刃部1112和过渡刃部1113组合形成的两段式结构且采用了不同倾斜角的设计,在刀片尺寸受限时也可以使副切刃也具有合适的长度,保证其加工性能。When the cutting
参阅图2,前角面114从第一棱边111向中心孔14方向延伸一定宽度,且随着远离第一棱边111而靠近第二表面12。前角面114的这种倾斜延伸设置保证了前角面114的宽度和角度,便于保证切刃的强度和锋利性以及切屑排出性能,从而保证切削刀片1的切削性能。Referring to FIG. 2 , the
具体地,参阅图4,前角面114包括沿第一刃部1111设置的第一前角面1141、沿第二刃部1112设置的第二前角面1142以及沿过渡刃部1113设置的第三前角面1143。第一前角面1141限定出第一刃部1111的前角,第二前角面1142限定出第二刃部1112的前角,第三前角面1143限定出过渡刃部1113的前角。第一前角面1141、第二前角面1142和第三前角面1143的具体倾斜角度、延伸形状可以根据实际需求设计。Specifically, referring to FIG. 4 , the
参阅图2和图4,排屑槽面115从前角面114向中心孔14方向延伸,且随着远离前角面114而远离第二表面12。排屑槽面115连接第一前角面1141和第三前角面1143,且远离第二前角面1142。在沿第一棱边111延伸的方向上,排屑槽面115与第一前角面1141的一部分相接,与第三前角面1143的一部分相接,但与第二前角面1142不相接。Referring to FIGS. 2 and 4 , the
该排屑槽面115位于第一棱边111和拘束面116之间,可以便于保证前角面114的角度和宽度,以保证切削刀片1的切削性能。同时,当第一刃部1111切削产生的切屑沿着第一前角面1141生成并碰到排屑槽面115后,由于该排屑槽面115的倾斜设置,切屑会被排屑槽面115阻挡发生卷曲,而后沿着排屑槽面115向远离第一表面11的方向排出,也就是向切削刀片1外排出,从而可以避免切屑刮到同一第一棱边111上未参与切削的第二刃部1112,对切刃起到很好的保护作用。通过该排屑槽面115对切屑的引导,使得切屑更便于排出,节约切削刀片1的排屑空间,在保证同样切刃形状的情况下,可以缩小切削刀片1整体的形状,利于切削刀片1整体尺寸的缩小,减少刀片原材料使用量,降低成本。The
较佳地,排屑槽面115整体上相比于拘束面116更靠近第二表面12,从而,在排屑槽面115与第一刃部1111之间具有更大的切屑处理空间,更便于切屑的卷曲及排出。Preferably, the
参阅图5,本实施例中,进一步地,前角面114还包括延伸面1145,排屑槽面115与延伸面1145相接而连接第一前角面1141和第三前角面1143。Referring to FIG. 5 , in this embodiment, the
其中,延伸面1145从第一前角面1141向中心孔14方向延伸,且在朝向中心轴CL的方向上,延伸面1145随着远离第一前角面1141而靠近第二表面12。在沿第一棱边111延伸的方向上,延伸面1145与第一前角面1141的一部分相接,并与第三前角面1143的一部分相接,但与第二前角面1142不相接。The
本实施例中,排屑槽面115具有最靠近第一拐角112的第一端1151和最靠近第二拐角113的第二端1152。第一端1151和第二端1152限定了排屑槽面115在沿第一棱边111延伸方向的边界,第一端1151通过延伸面1145与第一前角面1141相接,第二端1152通过延伸面1145与第三前角面1143相接。In this embodiment, the
第一端1151和第二端1152之间的距离在沿第一棱边111延伸方向上的投影长度为L1,也即排屑槽面115在沿第一棱边111延伸方向的投影长度为L1。The projected length of the distance between the
在一些较佳实施例中,L1为第一表面11的边长L0的1/7~1/3,即L1/L0=1/7~1/3。在该设计范围下,一方面,排屑槽面115具有足够的长度而能够达到预期的断屑及排屑效果,另一方面,排屑槽面115不会占据第一表面11的过多面积,使拘束面116能具有足够的面积而保证切削刀片1在刀柄2上的锁紧效果,综合而言,可以平衡切屑处理效果与拘束锁紧效果。In some preferred embodiments, L1 is 1/7˜1/3 of the side length L0 of the
结合图5至图8,排屑槽面115与延伸面1145相围合,形成一相比于拘束面116凹向第二表面12的凹槽118。Referring to FIG. 5 to FIG. 8 , the
参阅图6至图8,排屑槽面115与延伸面1145在凹槽118底部圆滑过渡相接。以图6至图8的视图方向中的上下方位为参照,在从第一棱边111朝向中心轴CL的方向上看,排屑槽面115构成凹槽118的上升部分,延伸面1145构成凹槽118的下倾部分。Referring to FIGS. 6 to 8 , the
结合图6至图8,排屑槽面115的不同位置处与拘束面116所在平面之间的夹角α不完全相同,图6至图8中分别将夹角α区别标记为α1、α2、α3。在从第一端1151至第二端1152的方向上,排屑槽面115相对于拘束面116的倾斜角度是平缓变化的,具体的曲面形状可以灵活设计,但大致地,越靠近第一端1151或第二端1152,排屑槽面115与拘束面116所在平面之间的夹角α越小。图6至图8所示意的三个截面处,夹角α1<夹角α2,夹角α3<夹角α2。With reference to FIGS. 6 to 8 , the included angles α between different positions of the
较佳地,在第一端1151与第二端1152之间的不同位置处,夹角α的变化范围为:0°<α<40°。Preferably, at different positions between the
同样地,延伸面1145的不同位置处与拘束面116所在平面之间的夹角β也不完全相同,图6至图8中分别将夹角β区别标记为β1、β2、β3。在沿着第一棱边111的延伸方向上,延伸面1145相对于拘束面116的倾斜角度是平缓变化的,其中,延伸面1145靠近第一棱边111的一侧与第一前角面1141和第三前角面1143相接,延伸面1145还与第一前角面1141、第三前角面1143通过合适的角度和形状过渡连接。延伸面1145的具体曲面形状可以根据实际情况合理设计。Similarly, the included angles β between different positions of the
较佳地,在延伸面1145沿第一棱边111延伸方向上的不同位置处,夹角β的变化范围为:0°<β<35°。Preferably, at different positions of the extending
另外,根据图6至图8所示意的不同位置截面上可看出,排屑槽面115与延伸面1145相交所形成的凹槽118底部为相对于拘束面116的深度不完全相同的曲面。其中,如图5所示,凹槽118底部具有相对于拘束面116最深也即最靠近第二表面12的最凹处1153。6 to 8 , it can be seen that the bottom of the
该最凹处1153也即排屑槽面115相对于拘束面116最靠近第二表面12的位置,最凹处1153位于第一端1151和第二端1152之间。在从第一端1151至最凹处1153具有一第一位置和更靠近最凹处1153的第二位置,排屑槽面115在第一位置处与拘束面116所在平面的夹角α小于第二位置处相应的夹角α。在一些实施例中,在从第一端1151至最凹处1153的方向上,排屑槽面115与拘束面116所在平面的夹角α可以设计为逐渐增大。The most
较佳地,在沿第一棱边111延伸的方向上,最凹处1153相比于第一刃部1111与过渡刃部1113的相接处P更靠近第一拐角112。由于第一刃部1111是倾斜设置的,且其越靠近过渡刃部1113就越靠近第二表面12。通过对应设置的排屑槽面115和延伸面1145所形成的凹槽118可以增加这部分第一刃部1111的排屑空间,同时,最凹处1153相比于相接处P更靠近第一拐角112,则相应地,在对应相接处P的位置,排屑槽面115形成相对于最凹处1153向上的斜面,从而更利于切屑的导出,在保证排屑效果的同时还减小排屑槽面115占用第一表面11的面积,可以更好地保证拘束面116的面积而提高拘束效果。Preferably, in the direction extending along the
在一些实施例中,第一端1151至最凹处1153的距离在沿第一棱边111延伸方向上的投影长度为L2,该投影长度L2较佳为排屑槽面115总投影长度L1的1/2~2/3,即:L2/L1=1/2~2/3。In some embodiments, the projected length of the distance from the
以上针对第一表面11进行了详细的介绍,对于本实施例可以双面使用的切削刀片1而言,第二表面12可以是具有与第一表面11相同的结构,两者呈旋转对称,可以通过翻转而互换。在此,不再对第二表面12进行详细介绍。在切削刀片1安装于刀柄2上时,通过调整安装方式,可以选择性地使第一表面11或第二表面12参与切削。The
参阅图2,外周面13连接在第一表面11和第二表面12之间,外周面13由平行于中心轴CL的多个侧面围合而成,依据第一表面11和第二表面12外边缘的延伸形状,外周面13可以包括平面和弧面,以适应性地与第一表面11和第二表面12相连接。Referring to FIG. 2 , the outer
虽然已参照几个典型实施方式描述了本发明,但应当理解,所用的术语是说明和示例性、而非限制性的术语。由于本发明能够以多种形式具体实施而不脱离发明的精神或实质,所以应当理解,上述实施方式不限于任何前述的细节,而应在随附权利要求所限定的精神和范围内广泛地解释,因此落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。While the present invention has been described with reference to several exemplary embodiments, it is to be understood that the terminology used is of description and illustration, and not of limitation. Since the invention can be embodied in many forms without departing from the spirit or spirit of the invention, it is to be understood that the above-described embodiments are not limited to any of the foregoing details, but are to be construed broadly within the spirit and scope defined by the appended claims Therefore, all changes and modifications that come within the scope of the claims or their equivalents should be covered by the appended claims.
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