CN114169605A - Physical field and performance collaborative prediction method suitable for pump and hydraulic turbine - Google Patents
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Abstract
The invention discloses a physical field and performance collaborative prediction method suitable for a pump and a hydraulic turbine, which comprises the following steps: 1) acquiring geometric parameters of a pump model and a hydraulic turbine model and coding the geometric parameters; 2) respectively acquiring working condition parameters under two modes of a pump and a hydraulic turbine and acquiring a numerical simulation result; 3) normalizing input and output parameters of the pump and the hydraulic turbine; 4) dividing a training set and a verification set aiming at data of a pump model and a hydraulic turbine model; 5) respectively constructing two groups of physical fields and performance cooperative prediction point cloud convolution networks of a pump and a hydraulic turbine; 6) training two groups of point cloud convolution neural networks of a pump and a hydraulic turbine; 7) and (5) post-processing the performance prediction information. The method realizes the direct mapping from the related performance parameters under the pump mode to the related performance parameters under the hydraulic turbine mode, overcomes the defects of large calculation data amount and long calculation time of the traditional numerical simulation method, and has the advantages of easy data change and timely acquisition of the required performance parameters.
Description
Technical Field
The invention belongs to the technical field of pumps and hydraulic turbines, and particularly relates to a physical field and performance collaborative prediction method suitable for the pumps and the hydraulic turbines.
Background
At present, a large amount of clean, green, pollution-free and surplus pressure energy is always generated in the industrial production and transmission process in the fields of petroleum, chemical engineering and the like, and the pressure energy can be fully utilized as a hydraulic turbine through pump reversal. Currently, a numerical simulation method is mostly adopted for research on hydraulic turbines for pump reversal, and the method is used for carrying out numerical simulation calculation on an internal flow field of a pump during forward and reverse rotation to obtain the flow field of the pump during forward and reverse rotation under different working conditions, so that the performance of the pump under different working conditions is obtained. The three-dimensional numerical simulation calculation consumes a large amount of resources and time, corresponding performance parameters cannot be obtained in time when relevant working condition parameters and geometric parameters change, and great resource waste and time lag exist.
In recent years, with the development of science and technology, the computing power of a computer is remarkably improved, the progress of artificial intelligence enables traditional problems to have a plurality of new solutions, and the deep learning method is popularized and propagated in various engineering fields.
Disclosure of Invention
The invention aims to provide a physical field and performance collaborative prediction method suitable for a pump and a hydraulic turbine. First P _ Net in first group1The network implements the prediction of the pump physical field from the pump's operating and geometric parameters, the second P _ Net2Network entityThe performance of the pump is now predicted by the pump physical field; first TNet of the second group1The network realizes the prediction of the physical field of the hydraulic turbine from the working condition parameters and the geometric parameters of the hydraulic turbine, and the second T _ Net2The network realizes the prediction of the performance of the hydraulic turbine by the physical field of the hydraulic turbine, and finally obtains a mapping curve from the performance of the pump to the performance of the hydraulic turbine under the variable working condition through fitting two groups of data, thereby completing the task of the multi-physical field and performance collaborative prediction of the hydraulic turbine under the variable working condition.
The invention is realized by adopting the following technical scheme:
a physical field and performance collaborative prediction method suitable for a pump and a hydraulic turbine comprises the following steps:
1) geometric parameters of pump and hydraulic turbine models are obtained and encoded
The obtained geometric parameters of the blades are the installation angle alpha of the control blade, the number a of the blades and the coordinates (x, y, z) of B points of a Bezier curve of the control blade, each pump corresponds to one blade, and because the same blade is adopted in the two modes of the pump and the hydraulic turbine, the initial geometric parameter sets in the two modes are obtained by the methodModeling is carried out according to the obtained geometric parameters of the I pumps, and for each grid model, grid node information G of each grid model is obtainedi,p,qMesh node information Gi,p,qInitial set of geometric parameters associated with the bladeIntegrating to obtain a geometric parameter set Ai,jAnd encoding the geometric parameters by using a coder-decoder combination, wherein the coder Encoder encodes the geometric parameter set A of the bladei,jMapping into a fixed-length vector form, decoding the vector obtained by encoding into a geometric parameter set A by a Decoder Decoderi,jCombining the vectors of I blades obtained by the encoder to form an indirect geometric parameter set A of the bladesi,f(ii) a Wherein, I1, 2,3,.. and I represent different pumps, I is the total number of pumps, and J1, 2, 3.. and J representDifferent geometric parameters, J is the total number of the geometric parameters, P is 1,2, 3., P represents different grid nodes, P is the total number of the grid nodes, q is the coordinate of each grid node, and comprises the coordinates in the x direction, the y direction and the z direction, if a two-dimensional model, the coordinates in the x direction and the y direction are comprised, F is 1,2, 3., F represents different indirect geometric parameter variables, and F is the total number of the indirect geometric parameter variables;
2) respectively obtaining working condition parameters of the pump and the hydraulic turbine under two modes and obtaining a numerical simulation result
The working condition parameters of the pump and the hydraulic turbine comprise the mechanical rotating speed omega when the pump and the hydraulic turbine operate in two modesRInlet pressure P in two modes of pump and hydraulic turbineinAnd inlet temperature Tin(ii) a For each pump, under two modes, respectively adopting Latin hypercube sampling method to randomly sample D working conditions in respective parameter space, so that the working condition parameter set under the pump mode is Bi,dThe operating condition parameter in the hydraulic turbine mode is Ci,dAnd respectively carrying out CFD calculation on D working condition points of each pump model in two modes to obtain a three-dimensional physical field data set of each blade in the pump modeCombining with three-dimensional physical field data in hydraulic turbine modeCalculating to obtain a set of performance parameters of different pumps under the pump mode according to the physical field parametersAnd performance parameter set in hydraulic turbine modeD is 1,2,3, and D represents different operating parameters, D is the total number of operating points that need to be calculated in each mode, N is 1,2,3, and N represents different physical fields including speed, temperature, pressure, and vorticity, and N is the total recorded flow field parametersNumber, m ═ 1,2, representing efficiency and head, respectively;
3) pump and hydraulic turbine input and output parameter normalization
Normalizing the simplified set and other data to obtain normalized input data set { A }i,f,Bi,d,Ci,dThe physical field is collected asThe set of performance parameters isThe input data set after normalization isSet of physical fields asThe set of performance parameters is
4) Partitioning training and validation sets for pump and hydraulic turbine model data
For neural networks such as point clouds, the input data set isCollecting input dataRandomly scrambling, and setting the input set as 2: 2: 1 into training setVerification setAnd test setSimilarly, the set of physical fields is divided into equal partsAndthe performance parameter set is equally divided intoAnd
5) cooperative prediction point cloud convolution network for respectively constructing two groups of physical fields and performances of pump and hydraulic turbine
Constructing two groups of networks of pump physical field and performance prediction and hydraulic turbine physical field prediction and performance prediction, wherein each group comprises two point cloud convolution neural networks; for the first set of pump physical fields and performance prediction networks, the first P _ Net1Point cloud convolution neural network aggregation according to input in pump modePredicting a set of physical fields in a pump modeRealizing the mapping of the design variables, i.e. the geometric parameters and the working condition parameters, to the physical field of the pump in the pump mode, the second P _ Net2The point cloud convolution neural network input is P _ Net1Network predicted set of pump physical fieldsPredicting a set of performance parameters for a pump modeMapping from the pump physical field to the pump performance parameter is realized; for the second group of hydraulic turbine physical field and performance prediction network, the first T _ Net1Point cloud convolution neural network according to input set in hydraulic turbine modePredicting to obtain physical field in hydraulic turbine modeImplementing a mapping of design variables to a physical field of the hydraulic turbine in the hydraulic turbine mode, a second T _ Net2The point cloud convolution neural network input is T _ Net1Physical field predicted by networkPredicting to obtain a set of performance parameters in a hydraulic turbine modeMapping from a hydraulic turbine physical field to hydraulic turbine performance parameters is realized;
6) convolutional neural network for training two groups of point clouds of pump and hydraulic turbine
7) Performance prediction information post-processing
Output aggregation from two partsAndestablishing direct relation between the performance parameters in the pump mode and the performance parameters in the hydraulic turbine mode, realizing direct mapping from the efficiency in the pump mode to the efficiency in the hydraulic turbine mode, and simultaneously obtaining the related physical field analysis of the pump and the hydraulic turbine for further analysis.
The invention is further improved in that the method also comprises the following steps:
8) algorithm maintenance
In the actual application process, if the information needing to be input is increased or reduced, an encoder and a decoder are adopted, the original input information is mapped into a vector with a fixed size to serve as a new input, four groups of point cloud convolution networks including a trained pump, a trained hydraulic turbine physical field and performance prediction are adopted to serve as pre-training models, and training is carried out again on the basis.
The further improvement of the invention is that in the step 1), the Encoder Encoder and the Decoder Decoder both adopt full connection layer to construct network, and the Encoder Encoder constructs encoding mapping function to realize the geometric parameter set Ai,jEncoding mapping to a fixed length vector, Decoder constructing decoding mapping function to realize the mapping from the fixed length vector to the geometric parameter set Ai,jDecoding the map of (1); the loss function of the process is a set of geometric parameters Ai,jThe result of the predicted geometric parameters after encoding and decoding and the original real geometric parameter set Ai,jThe difference between:
the further improvement of the present invention is that, in step 3), the normalization operation is Sigmoid function conversion, and the specific operation is as follows:
wherein, the expression of the Sigmoid function is as follows:
the normalization operation for the remaining data is similar:
the invention further improves the point cloud convolution network used for the cooperative prediction of the physical fields and the performance of the pump and the hydraulic turbine in the step 4).
The further improvement of the invention is that the point cloud convolution Network adopts PointNet, PointNet + + or Kd-Network.
The invention further improves the method, in the step 5), for two modes of the pump and the hydraulic turbine, two point cloud convolution neural networks in each mode comprise two parts of loss functions, wherein one part is the loss function F _ loss predicted by the physical field and is used for reducing the difference between the predicted physical field and the real physical field; the other part is a loss function psi _ loss for performance prediction, which is used for reducing the gap between the predicted performance and the real performance;
wherein, wqPredicting weights of the squared differences of the physical field data and the true physical field data for each network node,are respectively P _ Net1、T_Net1Two physical field prediction point cloud convolutional neural networks generated predicted physical field data,real physical field data for the pump and hydraulic turbine respectively,are respectively P _ Net2、T_Net2Two performance prediction point cloud convolutional neural network generated predicted performance data,actual performance data for the pump and hydraulic turbine, respectively.
The further improvement of the invention is that in the step 6), in the process of training the network, firstly, an optimizer is set as Adam, the initial learning rate is set to be 0.01, and the training is carried out for 50 steps; the optimizer is then set to SGD, after which the learning rate is reduced to 1/10 per 100 steps of training, with a minimum learning rate of 0.0001.
The invention has at least the following beneficial technical effects:
the invention provides a physical field and performance collaborative prediction method suitable for a pump and a hydraulic turbine. First P _ Net in first group1The network implements the prediction of the pump physical field from the pump's operating and geometric parameters, the second P _ Net2The network realizes that the performance of the pump is predicted by the physical field of the pump; first TNet of the second group1The network realizes the prediction of the physical field of the hydraulic turbine from the working condition parameters and the geometric parameters of the hydraulic turbine, and the second T _ Net2The network realizes the prediction of the hydraulic turbine performance by the hydraulic turbine physical field, and finally obtains a mapping curve from the pump performance to the hydraulic turbine performance under variable working conditions through fitting of two groups of data. The method can realize direct mapping from the related performance parameters under the pump mode to the related performance parameters under the hydraulic turbine mode, overcomes the defects of large calculation data amount and long calculation time of the traditional numerical simulation method, has the advantages of easy data change and timely acquisition of the required performance parameters, can replace the traditional numerical simulation calculation, and has the advantages of low cost, high accuracy and the like compared with an experimental method.
Drawings
FIG. 1 is a flow chart of a data-driven variable-condition hydraulic turbine based multi-physical field and performance collaborative prediction method of the present invention;
FIG. 2 is a diagram illustrating the data processing of the present invention;
FIG. 3 is a schematic diagram of a flow field prediction point cloud convolutional neural network constructed by the present invention;
FIG. 4 is a schematic diagram of a performance prediction point cloud convolutional neural network constructed by the present invention.
Detailed Description
The present invention will be described in further detail with reference to examples in accordance with the summary of the invention. The following is an application of the present invention, but is not limited thereto, and the implementer may modify the parameters according to specific situations, the specific implementation method is shown in fig. 1, and the data processing process is shown in fig. 2.
As shown in FIG. 1, the invention provides a physical field and performance cooperative prediction method suitable for a pump and a hydraulic turbine, which comprises the following steps:
firstly, acquiring geometric parameters of a pump model and a hydraulic turbine model and coding the geometric parameters;
obtaining lamps such as a mounting angle alpha of a control blade, the number a of the blades and coordinates (x, y, z) of B points of a Bezier curve of the control bladeThe geometric parameters of the sheet are that each pump corresponds to one blade, and because the same blade is adopted in the two modes of the pump and the hydraulic turbine, the initial geometric parameter sets in the two modes are obtainedModeling is carried out according to the obtained geometric parameters of the I pumps, and for each grid model, grid node information G of each grid model is obtainedi,p,qMesh node information Gi,p,qInitial set of geometric parameters associated with the bladeIntegrating to obtain a geometric parameter set Ai,j. In order to prevent dimension disaster caused by more geometric parameters of the blade, the geometric parameters are coded by adopting a coder-decoder combination, and the coder can be used for coding a geometric parameter set A of the bladei,jMapping into a fixed-length vector, and decoding the vector into geometric parameter set Ai,jThe loss function of the process is a set of geometric parameters Ai,jThe result of the predicted geometric parameters after encoding and decoding and the original real geometric parameter set Ai,jThe difference between:
combining vectors of I blades obtained by an encoder to form an indirect geometric parameter set A of the bladesi,f. Wherein, I is 1,2, 3., I represents different pumps, I is the total number of pumps, J is 1,2, 3., J represents different geometric parameters, J is the total number of geometric parameters, P is 1,2, 3., P represents different grid nodes, P is the total number of grid nodes, q is the coordinate of each grid node, including the coordinates in the x direction, the y direction and the z direction, if a two-dimensional model, only includes the coordinates in the x direction and the y direction, F is 1,2, 3., F represents different indirect geometric parameter variables,
secondly, respectively acquiring working condition parameters under two modes of a pump and a hydraulic turbine and acquiring a numerical simulation result;
obtaining the mechanical rotation speed omega when the pump and the hydraulic turbine operate in two modesRInlet pressure P in two modes of pump and hydraulic turbineinAnd inlet temperature TinAnd (5) waiting for working condition parameters. For each pump, under two modes, respectively adopting Latin hypercube sampling method to randomly sample D working conditions in respective parameter space, so that the working condition parameter set under the pump mode is Bi,dThe operating condition parameter in the hydraulic turbine mode is Ci,dAnd respectively carrying out CFD calculation on D working condition points of each pump model in two modes to obtain a physical field data set of each blade in the pump modeCombining with physical field data in hydraulic turbine modeAccording to the physical field parameters, the performance parameter set of different pumps under the pump mode can be calculatedAnd performance parameter set in hydraulic turbine modeD is 1,2,3, the., D represents different operating parameters, D is the total number of operating points required to be calculated in each mode, N is 1,2,3, the., N represents different physical fields including speed, temperature, pressure, vorticity and the like, N is the total number of recorded flow field parameters, and m is 1 and 2 respectively represent efficiency and a water head.
Thirdly, normalizing input and output parameters of the pump and the hydraulic turbine;
normalizing the simplified set and other data to obtain normalized input data set { A }i,f,Bi,d,Ci,dThe physical field is collected asThe set of performance parameters isThe input data set after normalization isSet of physical fields asThe set of performance parameters is
The normalization operation is Sigmoid function conversion, and the specific operation is as follows:
wherein, the expression of the Sigmoid function is as follows:
the normalization operation for the remaining data is similar:
the input data set after normalization isSet of physical fields asThe set of performance parameters is
Fourthly, dividing a training set and a verification set aiming at the data of the pump and the hydraulic turbine model;
for the PointNet point cloud convolution neural network, the input data set isCollecting input dataRandomly scrambling, and setting the input set as 2: 2: 1 into training setVerification setAnd test setSimilarly, the set of physical fields is divided into equal partsAndthe performance parameter sets are also classified intoAnd
fifthly, constructing two groups of physical fields and performance cooperative prediction point cloud convolution networks of the pump and the hydraulic turbine respectively;
two sets of networks for pump physical field and performance prediction and hydraulic turbine physical field prediction and performance prediction are constructed, each set comprising a point cloud convolutional neural network as shown in fig. 3 and 4. For the first set of pump physical fields and performance prediction networks, the first P _ Net1Point cloud convolution neural network aggregation according to input in pump modePredicting a set of physical fields in a pump modeThe mapping from design variables (geometric parameters and working condition parameters) to the physical field of the pump in the pump mode is realized, and the loss function of the network is as follows:
second P _ Net2Point cloud convolution neural network composed of P _ Net1Network predicted set of pump physical fieldsPredicting a set of performance parameters for a pump modeImplementing a mapping from the physical field of the pump to the performance parameters of the pump, of the networkThe loss function is as follows:
for the second group of hydraulic turbine physical field and performance prediction network, the first T _ Net1Point cloud convolution neural network according to input set in hydraulic turbine modePredicting to obtain physical field in hydraulic turbine modeThe method realizes the mapping from design variables (geometric parameters and working condition parameters) to a physical field of the hydraulic turbine in a hydraulic turbine mode, and the loss function of the network is as follows:
second T _ Net2Point cloud convolution neural network composed of T _ Net1Physical field predicted by networkPredicting to obtain a set of performance parameters in a hydraulic turbine modeMapping from the physical field of the hydraulic turbine to the performance parameter of the hydraulic turbine is realized, and the loss function of the network is as follows:
sixthly, training four groups of point cloud convolution neural networks of two parts of a pump and a hydraulic turbine;
in the process of training the network, firstly setting an optimizer Adam, setting an initial learning rate to be 0.01, and training for 50 steps; the optimizer is then set to SGD, after which the learning rate is reduced to 1/10 per 100 steps of training, with a minimum learning rate of 0.0001.
Seventhly, post-processing the performance prediction information;
output aggregation from two partsAndestablishing direct relation between the performance parameters in the pump mode and the performance parameters in the hydraulic turbine mode, realizing direct mapping from the efficiency in the pump mode to the efficiency in the hydraulic turbine mode, and simultaneously obtaining the related physical field analysis of the pump and the hydraulic turbine for further analysis.
8) Algorithm maintenance
In the actual application process, if the information needing to be input is increased or reduced, an encoder and a decoder are adopted, the original input information is mapped into a vector with a fixed size to serve as a new input, four groups of point cloud convolution networks including a trained pump, a trained hydraulic turbine physical field and performance prediction are adopted to serve as pre-training models, and training is carried out again on the basis.
In the step 2), the working condition is divided into Latin hypercube sampling, the point taking of the method in the working condition parameter space is multidimensional layered point taking, the method ensures that the obtained working condition points can well cover the whole parameter space, and the method is closest to random sampling.
Although the invention has been described in detail hereinabove with respect to a general description and specific embodiments thereof, it will be apparent to those skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
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| CN114547987A (en) * | 2022-04-22 | 2022-05-27 | 中国计量大学 | Centrifugal pump turbine performance prediction method based on improved artificial neural network |
| CN114547987B (en) * | 2022-04-22 | 2022-07-26 | 中国计量大学 | A Prediction Method for Turbine Performance of Centrifugal Pumps Based on Improved Artificial Neural Network |
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