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CN102110866B - Manufacturing process of waveguide slot - Google Patents

Manufacturing process of waveguide slot Download PDF

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Publication number
CN102110866B
CN102110866B CN 200910189330 CN200910189330A CN102110866B CN 102110866 B CN102110866 B CN 102110866B CN 200910189330 CN200910189330 CN 200910189330 CN 200910189330 A CN200910189330 A CN 200910189330A CN 102110866 B CN102110866 B CN 102110866B
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China
Prior art keywords
groove
layer
copper
laser
waveguide
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CN 200910189330
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CN102110866A (en
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袁为群
孔令文
彭勤卫
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Shennan Circuit Co Ltd
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Shennan Circuit Co Ltd
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Abstract

本发明适用于PCB板制造领域,提供了一种波导槽制作工艺,本发明利用锡和铜对激光的吸收率不同,以及激光烧锡和烧铜所需的能量不同,采用激光烧去凹槽底部外层的镀锡层,而凹槽底部内层的镀铜层不被去除,可以阻止激光钻到镀铜层下的芯板;之后蚀刻去除凹槽底部内层的镀铜层,然后再用常规工艺方法去除凹槽侧壁外层的镀锡层,接下来在凹槽侧壁内层的镀铜层覆上保护层,从而制得侧壁为金属层(镀铜层和保护层)、底部无金属层的波导槽。本发明制作流程简单,采用激光钻工序代替现有技术中的LPI液态感光型油墨工序,成本相对较低,而且激光钻机的定位精度高,完全可以保证波导槽的品质,从而能实现产品的批量生产。

Figure 200910189330

The invention is applicable to the field of PCB board manufacturing, and provides a waveguide groove manufacturing process. The invention utilizes the different absorption rates of tin and copper for laser light, and the energy required for laser tin burning and copper burning, and uses laser to burn out grooves. The tin plating layer on the bottom outer layer, while the copper plating layer on the bottom inner layer of the groove is not removed, which can prevent the laser from drilling into the core board under the copper plating layer; then etch to remove the copper plating layer on the bottom inner layer of the groove, and then Remove the tin-plated layer on the outer layer of the side wall of the groove with a conventional process, and then cover the copper layer on the inner layer of the side wall of the groove with a protective layer, thereby making the side wall a metal layer (copper-plated layer and protective layer) , The waveguide slot without metal layer at the bottom. The production process of the present invention is simple, the laser drilling process is used to replace the LPI liquid photosensitive ink process in the prior art, the cost is relatively low, and the positioning accuracy of the laser drilling machine is high, which can completely guarantee the quality of the waveguide groove, thereby realizing the batch production of products Production.

Figure 200910189330

Description

The waveguide slot manufacture craft
Technical field
The invention belongs to pcb board and make the field, relate in particular to the non-metallic waveguide slot manufacture craft in a kind of side-wall metallicization bottom.
Background technology
In the pcb board manufacturing; the groove of waveguide slot for offering at pcb board, the sidewall of waveguide slot is copper plate and protective layer (being referred to as metal level), the bottom does not have metal level; the metal level of waveguide slot sidewall is used for the signal that components and parts send on the shielding pcb board; the loss of anti-stop signal, and bottom shielded signal not guarantees the normal propagation of signal; this structure of waveguide slot; can make signal produce resonance, therefore, this waveguide slot in industry will be used widely.
In the prior art field, the manufacturing process of waveguide slot is:
(1) machined grooves on pcb board;
(2) pcb board is immersed in the electrolytic copper plating solution electroplates, sidewall and the bottom electrical of groove plate layer of copper;
(3) the LPI photosensitive-ink that will have an anti-plating evenly is coated with bottom and the sidewall that is imprinted on groove;
(4) to after the exposure of LPI photosensitive-ink, solidifying, sidewall printing ink removes and the reservation of bottom photosensitive-ink, and bottom portion of groove just has anti-plating (being that bottom portion of groove is not electroplated metal);
(5) pcb board is immersed in electroplate in the tin liquor and electroplates, the sidewall of groove is electroplated last layer tin, because the bottom of groove has anti-plating, tin is electroplated not Shang in the bottom, remains photosensitive-ink bottom namely;
(6) remove the photosensitive-ink of bottom portion of groove with alkaline solution;
(7) remove the copper plate of bottom portion of groove with another kind of alkaline solution etching;
(8) with nitric acid or the outer field tin coating of nitric acid series solution removal sidewall;
(9) recess sidewall is carried out surface treatment, make recess sidewall be covered with protective layer.
Like this, just having made sidewall is that copper, bottom are nonmetallic waveguide slot.
By above description as can be known, the waveguide slot manufacture craft adopts LPI liquid photosensitive type printing ink, but manufacturing process complexity, be coated with seal, exposure, development, curing and the bottom land printing ink that relate to printing ink are removed, because printing ink is coated with and is imprinted in the groove, the exposure characteristics that adds Exposing Lamp is limit, and film figure shifts and very bad control is solidified in the printing ink exposure, so quality can not guarantee.
Summary of the invention
The object of the present invention is to provide and a kind ofly make simple, the waveguide slot manufacture craft that can guaranteed quality of flow process, thereby can realize the batch process of waveguide slot.
The present invention is achieved in that a kind of waveguide slot manufacture craft, the groove of described waveguide slot for offering at pcb board; the sidewall of described groove is metal level; the no metal level in bottom, described metal level is copper plate and protective layer, described waveguide slot manufacture craft comprises the steps:
(1) machined grooves on pcb board;
(2) pcb board is immersed in the electrolytic copper plating solution electroplates, make the sidewall of groove and bottom be covered with copper plate;
(3) pcb board is immersed in to electroplate in the tin liquor again and electroplates, make the sidewall of groove and bottom be covered with tin coating again;
(4) adopt laser drill, make the laser energy of laser drill generation 2~300mj, the outer field tin coating of burning-off bottom portion of groove, the copper plate of reservation bottom portion of groove internal layer;
(5) adopt the alkaline solution etching to remove the copper plate of bottom portion of groove internal layer;
(6) adopt acid solution to remove the tin coating of recess sidewall;
(7) copper plate to recess sidewall carries out surface treatment, makes copper plate be covered with protective layer.
Particularly, in the step (4), described laser drill adopts CO2 infrared laser or UV Ultra-Violet Laser.
Preferably, in the step (4), the laser energy of described laser drill is 5~10mj.
Preferably, in the step (5), described alkaline solution is the solution that contains ammonium chloride, ammoniacal liquor and copper ion.
Preferably, in the step (6), described acid solution is salpeter solution.
Preferably, in the step (7), adopt chemical nickel and gold technology or chemical silver process, make recess sidewall be covered with protective layer.
Particularly, the thickness of the copper plate of described step (2) is more than the 18um.
Particularly, the thickness of the tin coating of described step (3) is 5um~10um.
Particularly, described pcb board is superposeed successively by central layer and prepreg and makes.
It is different that the present invention utilizes laser to burn the tin energy required with burning copper; adopt the outer field tin coating of laser burning-off bottom portion of groove; adopt the alkaline solution etching to remove the copper plate of bottom portion of groove internal layer afterwards; and then remove the outer field tin coating of sidewall with conventional method; next the copper plate at the recess sidewall internal layer is covered with protective layer, is the waveguide slot that copper plate and protective layer, bottom do not have metal level thereby make sidewall.Compared with prior art, it is simple that the present invention makes flow process, adopts laser driller order to replace LPI liquid photosensitive type printing ink operation of the prior art, cost is relatively low, and the positioning accuracy height of laser drill, the quality of waveguide slot can be guaranteed fully, thereby the batch process of product can be realized.
Description of drawings
Fig. 1 is that the sidewall of the waveguide slot that provides of the embodiment of the invention and bottom internal layer are copper plate, outerly are the schematic diagram of tin coating;
Fig. 2 is tin coating is removed in the bottom of the waveguide slot among Fig. 1 with laser drill schematic diagram;
Fig. 3 is the etched schematic diagram of copper plate of the bottom of the waveguide slot among Fig. 2;
Fig. 4 is the schematic diagram after the tin coating of the sidewall of the waveguide slot among Fig. 3 is removed.
Embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explaining the present invention, and be not used in restriction the present invention.
Shown in Fig. 1~4; a kind of waveguide slot manufacture craft that the embodiment of the invention provides; the groove 1 of described waveguide slot for offering at pcb board 2; the sidewall of described groove 1 is copper plate 11 and protective layer (not shown); the no metal level in bottom; described pcb board 2 is superposeed successively by central layer 21 and prepreg 22 and makes, and its manufacture craft comprises the steps:
(1) machined grooves 1 on pcb board 2, the processing technology of this groove 1 is existing very ripe technology, specific process is: mill the ability of (or gong) and the thickness of precision and central layer 21 and prepreg 22 deeply according to control, to wherein one deck or two layers of central layer 21 and prepreg 22 flutings, simultaneously, the size of the thickness of Kai Cao central layer 21 and prepreg 22 and fluting is made groove internal gasket (not shown) on demand, other are by normal flow processing, set type by stepped construction, pad is put into groove, and the pairing stack is back carries out pressing to pcb board, after mistake is milled the limit, do the sharp processing control and mill deeply, mill out required groove 1;
(2) pcb board 2 is immersed in the electrolytic copper plating solution electroplates, make the sidewall of groove 1 and bottom be covered with copper plate 11, electrolytic copper plating solution is to contain copper sulphate (CuSO 45H 2O), sulfuric acid (H 2SO 4), the aqueous solution of chloride ion (Cl+) and brightener, carry out direct current electrode position, copper ball is as anode, pcb board 2 is as negative electrode, by impressed current generation ion-exchange reactions, thereby make the sidewall of groove 1 and bottom electrical plate layer of even copper, thickness can be set, and the thickness of copper plate 11 is generally more than 18um;
(3) pcb board 2 is immersed in to electroplate in the tin liquor again and electroplates, make the sidewall of groove 1 and bottom be covered with tin coating 12 again, like this, just formed double layer of metal in sidewall and the bottom of groove 1, internal layer be copper plate 11, outer be tin coating 12 (as shown in Figure 1); Electroplating tin liquor is to contain STANNOUS SULPHATE CRYSTALLINE (SnSO 4), sulfuric acid (H 2SO 4), the aqueous solution of brightener and dispersant, carry out direct current electrode position, the tin ball is as anode, pcb board 2 is as negative electrode, by impressed current generation ion-exchange reactions, thereby make the sidewall of groove 1 and bottom electrical plate layer of even tin, the thickness of tin coating 12 is generally at 5um~10um;
(4) the laser drill (not shown) that adopts the PCB industry to use, make laser brill program (being the laser drilling) according to the location hole of laser brill and position and the size of groove 1, the energy parameter of laser drill is set to 2~300mj, the preferential laser energy of recommending to adopt 5~10mj, laser facula (or light beam) improves laser by the higher value setting of laser drill and bores efficient, number of pulses is below 5, other parameters are set by the conventional parameter that laser bores, the tin coating 12 of burning-off groove 1 bottom exterior layer, because tin is different to the absorptivity of laser with copper, and laser burns tin and laser, and to burn the required energy of copper different, laser is the tin coating 12 of burning-off groove 1 bottom exterior layer fully, and the copper plate 11 of groove 1 bottom internal layer all or part of existence (as shown in Figure 2) still, thereby can stop laser to get into central layer 21 under the copper plate 11, protection pcb board 2 is not destroyed;
(5) adopt existing alkaline solution etching to remove the copper plate 11 of groove 1 bottom internal layer, in this area, the general employing of this alkaline solution contains ammonium chloride (NH 4Cl), ammoniacal liquor (NH 3.H 2O) and the solution of copper ion (Cu2+), because groove 1 sidewall skin is tin coating 12, tin coating 12 has the ability of alkali resistance solution corrosion, therefore, in alkaline etching liquid, the outer field tin coating 12 of groove 1 sidewall is not corroded (as shown in Figure 3), and the outer tin coating 12 of groove 1 sidewall can be protected the copper plate 11 of its internal layer;
(6) adopt existing acid solution to remove the outer field tin coating 12 of groove 1 sidewall, in this area, this acid solution often adopts nitric acid or nitric acid series solution, in the process that adopts these solution removal tin coatings 12, add oxidant and stabilizer simultaneously, oxidant is used for accelerating detin speed, and stabilizer can suppress copper plate 11 reactions of nitric acid and groove 1 sidewall;
(7) copper plate 11 to groove 1 sidewall carries out surface treatment; make the copper plate 11 of groove 1 sidewall be covered with protective layer; this protective layer can prevent copper plate 11 oxidation in air of groove 1 sidewall; this process of surface treatment is existing conventional technology; general this area common chemical nickel gold process that adopts (namely adopts chemical reaction to plate one deck nickel at the copper plate 11 of groove 1 sidewall earlier; and then at nickel dam deposition one deck gold); chemical tin technology (adopting chemical reaction at copper plate 11 deposition one deck tin of groove 1 sidewall) or chemical silver process (adopting chemical reaction at copper plate 11 deposition one deck silver of groove 1 sidewall), etc.
Like this, just having made sidewall is the waveguide slot (as shown in Figure 4) that metal level (copper plate 11 and protective layer), bottom do not have metal level.
The above only is preferred embodiment of the present invention, not in order to limiting the present invention, all any modifications of doing within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.

Claims (9)

1.一种波导槽制作工艺,所述波导槽为在PCB板上开设的凹槽,所述凹槽的侧壁为金属层,底部无金属层,所述金属层为镀铜层和保护层,其特征在于:所述波导槽制作工艺包括如下步骤:1. A waveguide groove manufacturing process, the waveguide groove is a groove provided on a PCB, the sidewall of the groove is a metal layer, and the bottom has no metal layer, and the metal layer is a copper-plated layer and a protective layer , characterized in that: the manufacturing process of the waveguide groove includes the following steps: (1)在PCB板上加工凹槽;(1) Processing grooves on the PCB; (2)将PCB板浸没于电镀铜液中进行电镀,使凹槽的侧壁和底部覆上镀铜层;(2) The PCB board is immersed in the electroplating copper solution for electroplating, so that the side wall and bottom of the groove are covered with a copper plating layer; (3)再将PCB板浸没于电镀锡液中进行电镀,使凹槽的侧壁和底部再覆上镀锡层;(3) Then immerse the PCB board in the electroplating tin solution for electroplating, so that the side wall and bottom of the groove are covered with tin plating; (4)采用激光钻机,使激光钻机产生2~300mj的激光能量,烧去凹槽底部外层的镀锡层,保留凹槽底部内层的镀铜层;(4) Adopt laser drilling machine, make laser drilling machine produce the laser energy of 2~300mj, burn off the tin-plated layer of groove bottom outer layer, retain the copper-plated layer of groove bottom inner layer; (5)采用碱性溶液蚀刻去除凹槽底部内层的镀铜层;(5) using alkaline solution to etch and remove the copper plating layer on the bottom inner layer of the groove; (6)采用酸性溶液去除凹槽侧壁的镀锡层;(6) adopt acidic solution to remove the tin-plated layer of groove side wall; (7)对凹槽侧壁的镀铜层进行表面处理,使镀铜层覆上保护层。(7) Surface treatment is carried out on the copper plating layer on the side wall of the groove, so that the copper plating layer is covered with a protective layer. 2.如权利要求1所述的波导槽制作工艺,其特征在于:步骤(4)中,所述激光钻机采用CO2红外激光或UV紫外激光。2. The manufacturing process of the waveguide groove according to claim 1, characterized in that: in step (4), the laser drilling machine adopts CO2 infrared laser or UV ultraviolet laser. 3.如权利要求1或2所述的波导槽制作工艺,其特征在于:步骤(4)中,所述激光钻机的激光能量为5~10mj。3. The waveguide groove manufacturing process according to claim 1 or 2, characterized in that in step (4), the laser energy of the laser drilling machine is 5-10 mj. 4.如权利要求1所述的波导槽制作工艺,其特征在于:步骤(5)中,所述碱性溶液为含有氯化铵、氨水和铜离子的溶液。4. The manufacturing process of the waveguide groove according to claim 1, characterized in that: in step (5), the alkaline solution is a solution containing ammonium chloride, ammonia water and copper ions. 5.如权利要求1所述的波导槽制作工艺,其特征在于:步骤(6)中,所述酸性溶液为硝酸溶液。5. The waveguide groove manufacturing process according to claim 1, characterized in that: in step (6), the acidic solution is nitric acid solution. 6.如权利要求1所述的波导槽制作工艺,其特征在于:步骤(7)中,采用化学镍金工艺或化学银工艺,使凹槽侧壁覆上保护层。6 . The manufacturing process of the waveguide groove according to claim 1 , wherein in step (7), the side wall of the groove is covered with a protective layer by using chemical nickel gold process or chemical silver process. 7 . 7.如权利要求1所述的波导槽制作工艺,其特征在于:所述步骤(2)的镀铜层的厚度为18um以上。7. The manufacturing process of the waveguide slot according to claim 1, characterized in that: the thickness of the copper plating layer in the step (2) is more than 18um. 8.如权利要求1所述的波导槽制作工艺,其特征在于:所述步骤(3)的镀锡层的厚度为5um~10um。8. The manufacturing process of the waveguide slot according to claim 1, characterized in that: the thickness of the tin plating layer in the step (3) is 5um-10um. 9.如权利要求1所述的波导槽制作工艺,其特征在于:所述PCB板由芯板和半固化片依次叠加制成。9. The manufacturing process of the waveguide slot according to claim 1, wherein the PCB board is made by sequentially stacking a core board and a prepreg.
CN 200910189330 2009-12-24 2009-12-24 Manufacturing process of waveguide slot Expired - Fee Related CN102110866B (en)

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