CN101395243B - Refrigerant composition - Google Patents
Refrigerant composition Download PDFInfo
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- CN101395243B CN101395243B CN200780007644.1A CN200780007644A CN101395243B CN 101395243 B CN101395243 B CN 101395243B CN 200780007644 A CN200780007644 A CN 200780007644A CN 101395243 B CN101395243 B CN 101395243B
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- 239000000203 mixture Substances 0.000 title claims abstract description 163
- 239000003507 refrigerant Substances 0.000 title claims abstract description 70
- 229930195733 hydrocarbon Natural products 0.000 claims description 33
- 150000002430 hydrocarbons Chemical class 0.000 claims description 33
- 239000000314 lubricant Substances 0.000 claims description 22
- 239000004215 Carbon black (E152) Substances 0.000 claims description 20
- 239000007789 gas Substances 0.000 claims description 13
- 239000003921 oil Substances 0.000 claims description 11
- 238000005057 refrigeration Methods 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 10
- 238000004378 air conditioning Methods 0.000 claims description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 150000004996 alkyl benzenes Chemical class 0.000 claims description 3
- 239000008246 gaseous mixture Substances 0.000 claims 2
- 229910052500 inorganic mineral Inorganic materials 0.000 claims 1
- 239000011707 mineral Substances 0.000 claims 1
- GTLACDSXYULKMZ-UHFFFAOYSA-N pentafluoroethane Chemical compound FC(F)C(F)(F)F GTLACDSXYULKMZ-UHFFFAOYSA-N 0.000 abstract description 13
- 239000000654 additive Substances 0.000 abstract description 4
- 230000000996 additive effect Effects 0.000 abstract description 3
- 229920006395 saturated elastomer Polymers 0.000 abstract description 2
- 229930195734 saturated hydrocarbon Natural products 0.000 abstract description 2
- 229930195735 unsaturated hydrocarbon Natural products 0.000 abstract description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 114
- 235000013847 iso-butane Nutrition 0.000 description 57
- 239000001282 iso-butane Substances 0.000 description 56
- 229940035415 isobutane Drugs 0.000 description 56
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 50
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 35
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 30
- 239000001273 butane Substances 0.000 description 29
- 239000001294 propane Substances 0.000 description 25
- VOPWNXZWBYDODV-UHFFFAOYSA-N Chlorodifluoromethane Chemical compound FC(F)Cl VOPWNXZWBYDODV-UHFFFAOYSA-N 0.000 description 13
- QWTDNUCVQCZILF-UHFFFAOYSA-N isopentane Chemical compound CCC(C)C QWTDNUCVQCZILF-UHFFFAOYSA-N 0.000 description 12
- 238000005194 fractionation Methods 0.000 description 9
- 239000012071 phase Substances 0.000 description 8
- 239000007791 liquid phase Substances 0.000 description 7
- 238000009835 boiling Methods 0.000 description 6
- AFABGHUZZDYHJO-UHFFFAOYSA-N dimethyl butane Natural products CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 description 6
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 5
- 239000012530 fluid Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
- RWRIWBAIICGTTQ-UHFFFAOYSA-N anhydrous difluoromethane Natural products FCF RWRIWBAIICGTTQ-UHFFFAOYSA-N 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 239000002480 mineral oil Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- HNRMPXKDFBEGFZ-UHFFFAOYSA-N 2,2-dimethylbutane Chemical compound CCC(C)(C)C HNRMPXKDFBEGFZ-UHFFFAOYSA-N 0.000 description 2
- PFEOZHBOMNWTJB-UHFFFAOYSA-N 3-methylpentane Chemical compound CCC(C)CC PFEOZHBOMNWTJB-UHFFFAOYSA-N 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- QSJXEFYPDANLFS-UHFFFAOYSA-N Diacetyl Chemical compound CC(=O)C(C)=O QSJXEFYPDANLFS-UHFFFAOYSA-N 0.000 description 2
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 230000000779 depleting effect Effects 0.000 description 2
- 238000004508 fractional distillation Methods 0.000 description 2
- GDOPTJXRTPNYNR-UHFFFAOYSA-N methylcyclopentane Chemical compound CC1CCCC1 GDOPTJXRTPNYNR-UHFFFAOYSA-N 0.000 description 2
- CRSOQBOWXPBRES-UHFFFAOYSA-N neopentane Chemical compound CC(C)(C)C CRSOQBOWXPBRES-UHFFFAOYSA-N 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 230000003071 parasitic effect Effects 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- -1 polyol esters Chemical class 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 1
- JSSLNEAEZRGSKN-UHFFFAOYSA-N 2-methylpropane Chemical compound CC(C)C.CC(C)C JSSLNEAEZRGSKN-UHFFFAOYSA-N 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 239000010696 ester oil Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001030 gas--liquid chromatography Methods 0.000 description 1
- 239000007792 gaseous phase Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 231100001231 less toxic Toxicity 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
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- Lubricants (AREA)
Abstract
一种制冷剂组合物,其主要由三种氢氟烃组分和一添加剂组成,氢氟烃组分选自HFC134a、HFC125和HFC143a,添加剂选自在-50℃和+40℃范围内沸腾的饱和烃或不饱和烃或其混合物。A refrigerant composition consisting essentially of three hydrofluorocarbon components selected from the group consisting of HFC134a, HFC125 and HFC143a and an additive selected from the group consisting of Saturated or unsaturated hydrocarbons or mixtures thereof.
Description
本发明涉及制冷剂组合物。本发明尤其涉及对平流层臭氧无不利影响的制冷剂组合物。本发明还涉及用于为使用消耗臭氧层物质(ODS)包括HCFC22(氯二氟甲烷)设计的制冷和空调系统中以及用于新型设备的组合物。这些制冷剂组合物与制冷和空调系统内常用的润滑剂相容,也与新型合成润滑剂(如多元醇酯油)相容。 The present invention relates to refrigerant compositions. In particular, the present invention relates to refrigerant compositions which do not adversely affect stratospheric ozone. The present invention also relates to compositions for use in refrigeration and air conditioning systems designed for the use of ozone depleting substances (ODS), including HCFC22 (chlorodifluoromethane), and for novel equipment. These refrigerant compositions are compatible with lubricants commonly used in refrigeration and air conditioning systems, as well as newer synthetic lubricants such as polyol ester oils.
虽然人们相当小心地防止制冷剂泄漏到大气中,但是这种情况还是时有发生。在一些地区烃的排放受到控制,这是为了将因烃和氧混合后在阳光的作用下导致的对流层臭氧的产生减到最少。要将本发明所指的组合物的泄漏而引起的烃对大气的作用减到最少,烃的含量优选地应少于5%,若少于3.5%则更佳。 Although considerable care is taken to prevent the refrigerant from escaping into the atmosphere, this happens from time to time. Hydrocarbon emissions are controlled in some regions in order to minimize the generation of tropospheric ozone due to the mixing of hydrocarbons and oxygen under the action of sunlight. To minimize the effect of hydrocarbons on the atmosphere due to leakage of the compositions referred to in the present invention, the hydrocarbon content should preferably be less than 5%, more preferably less than 3.5%.
本发明的组合物也可用于为非消耗臭氧层物质设计的设备。 The compositions of the present invention may also be used in equipment designed for non-ozone depleting substances.
众所周知,虽然氯氟烃(CFCs)例如CFC12和CFC502以及氢氯氟烃例如HCFC22是节能的,不可燃的且毒性低的,但这些物质会移往平流层,在此处它们会由于紫外线的作用而分解以攻击臭氧层。宜用不消耗臭氧的替代物如同样不可燃的、节能的且毒性低的氢氟烃(HFCs)代替消耗臭氧层物质。有六种主要的HFCs,即HFC134a、HFC32、HFC125、HFC143a、HFC227ea和HFC152a,其能够以或单独或混合成混合物的形式代替CFCs和HCFCs。HFC134a、HFC227ea和HFC152a可直接用来代替ODS,而HFC32、HFC143a和HFC125则通常在混合物中代替ODS。然而,因为HFCs在传统的润滑剂如矿物油和烷基苯油中不具备足够的溶解性,所以合成的含氧润滑剂已被特别地引入新型设备中。这些新型的润滑剂价格昂贵且具有吸湿性。 It is well known that although chlorofluorocarbons (CFCs) such as CFC12 and CFC502 and hydrochlorofluorocarbons such as HCFC22 are energy-efficient, non-flammable and low in toxicity, these substances migrate to the stratosphere where they are and break down to attack the ozone layer. It is desirable to replace ODS with non-ozone-depleting alternatives such as hydrofluorocarbons (HFCs), which are also non-flammable, energy-efficient and less toxic. There are six main HFCs, namely HFC134a, HFC32, HFC125, HFC143a, HFC227ea and HFC152a, which can replace CFCs and HCFCs either alone or in mixture. HFC134a, HFC227ea and HFC152a can be used directly to replace ODS, while HFC32, HFC143a and HFC125 are usually used in mixtures to replace ODS. However, because HFCs do not have sufficient solubility in conventional lubricants such as mineral oils and alkylbenzene oils, synthetic oxygen-containing lubricants have been specifically introduced into new types of equipment. These new lubricants are expensive and hygroscopic.
制冷剂混合物如R404A,R507,R410A,R407C和其它制冷剂混合物作为CFCs和HCFCs的替代物已商业化。但是,因为这些组合物仅包括HFC成分,所以不能和经常与CFCs和HCFCs一起使用的传统润滑剂一起使用。如果用这些混合物代替现有设备中的CFCs和HCFCs,大型化工制造商推荐在系统中保 留不超过5%的传统润滑剂,这样可能需要把润滑剂几乎全部换为合成的含氧润滑剂,甚至把系统全面翻新。这经常价格昂贵,且在技术上难以让人满意。 Refrigerant blends such as R404A, R507, R410A, R407C and others have been commercialized as substitutes for CFCs and HCFCs. However, because these compositions include only HFC components, they cannot be used with conventional lubricants that are often used with CFCs and HCFCs. If these blends are used to replace CFCs and HCFCs in existing equipment, large chemical manufacturers recommend keeping no more than 5% of conventional lubricants in the system, which may require an almost complete lubricant change to synthetic oxygenated lubricants, Even completely refurbish the system. This is often expensive and technically unsatisfactory.
虽然设备制造商已使其机组适应用HFC混合物工作,但是已发现可商购的HFC产品不如CFCs和HCFCs那样令人满意。特别是为了保证油的充分回流,烃润滑剂如矿物油等已被含氧的润滑剂特别是多元醇酯及聚烷撑二醇所代替。遗憾的是,这些材料易于吸收大气中的水分,尤其是在维护期间;该水分可造成设备的过度的腐蚀及磨损,从而使设备的耐用性降低。本发明的一个目的是提供可在现有设备和新型设备中都能继续使用烃油的HFC/烃混合物。 Although equipment manufacturers have adapted their plants to work with HFC blends, commercially available HFC products have been found to be less satisfactory than CFCs and HCFCs. In particular, hydrocarbon lubricants such as mineral oils have been replaced by oxygen-containing lubricants, especially polyol esters and polyalkylene glycols, in order to ensure adequate oil return. Unfortunately, these materials tend to absorb moisture from the atmosphere, especially during maintenance; this moisture can cause excessive corrosion and wear of the equipment, reducing the durability of the equipment. It is an object of the present invention to provide HFC/hydrocarbon mixtures which allow the continued use of hydrocarbon oils in both existing and new installations.
在寻找易于用来代替新型和现有设备中R22的制冷剂混合物时,特别重要的是该新的混合物应具有足够的制冷容量。该容量在类似的工作条件下应至少为其替代的流体的90%,至少为其替代的流体的95%为优选,最优选为与其替代的流体相等或更多。本发明涉及的制冷剂组合物在通常使用R22的高温至低温空调和制冷应用范围中具有与R22类似的容量。 When looking for a refrigerant blend that can easily be used to replace R22 in new and existing equipment, it is especially important that the new blend has sufficient cooling capacity. This capacity should be at least 90%, preferably at least 95% of the fluid it replaces, most preferably equal or greater than the fluid it replaces under similar operating conditions. The refrigerant composition according to the present invention has a capacity similar to that of R22 in the range of high- to low-temperature air-conditioning and refrigeration applications in which R22 is generally used.
某些制冷剂如R407C,其在蒸发器和冷凝器中具有较宽的温度滑移(>4℃)。设备制造者基于他们在CFC/HCFC单一流体或共沸混合物上所得的经验,更愿意选择温度滑移低的制冷剂。本发明的另一个目的是提供能够代替HCFC22和HFC混合物(如R407C)的HFC/烃混和物,以使烃润滑剂可继续在设备中使用,并通过提供共沸的混合物和近共沸的混合物将热交换机中的温度滑移减到最小。 Some refrigerants, such as R407C, have a wide temperature glide (>4°C) in the evaporator and condenser. Equipment manufacturers prefer to choose refrigerants with low temperature glide based on their experience with CFC/HCFC single fluids or azeotropic mixtures. Another object of the present invention is to provide HFC/hydrocarbon mixtures that can replace HCFC22 and HFC mixtures (such as R407C), so that hydrocarbon lubricants can continue to be used in equipment, and by providing azeotropic mixtures and near azeotropic mixtures Minimize temperature glide in heat exchangers.
专利文献中使用了不同术语描述制冷剂混合物。以下定义来自美国供暖制冷空调工程师学会(ASHRAE)标准34; Various terms are used in the patent literature to describe refrigerant mixtures. The following definitions are taken from the American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE) Standard 34;
共沸混合物:共沸混合物是包含两种或更多种的制冷剂,在一定压力下,这些制冷剂在平衡的蒸汽相和液相中的组成是相同的。共沸混合物在另外一些条件下显示某程度成分的分离。分离程度取决于特定的共沸混合物以及其应用。 Azeotrope: An azeotrope is a mixture of two or more refrigerants whose composition is the same in the equilibrium vapor and liquid phases at a certain pressure. Azeotropes exhibit some degree of separation of components under other conditions. The degree of separation depends on the particular azeotrope and its application.
共沸温度:在特定压力下,处于平衡状态的混合物的液相中各组分和气相中各组分具有相同的摩尔分数时的温度。 Azeotropic temperature: At a specific pressure, the temperature at which the components in the liquid phase and the components in the gas phase of a mixture in equilibrium have the same mole fraction.
近共沸混合物:在特定的应用的分析中,温度滑移小到可以忽略而不致产生误差的非共沸混合物。 Near-azeotropic mixture: A non-azeotropic mixture in which the temperature glide is so small that it can be ignored without causing errors in the analysis of a specific application.
非共沸混合物:由多个挥发性不同的组分组成的混合物,当其在用于制冷循环时,在恒定压力下蒸发(沸腾)或冷凝时,该混合物会改变容量组成和饱和温度。 Zeotrope: A mixture of components of differing volatility which, when used in a refrigeration cycle, evaporate (boil) or condense at constant pressure, changing volumetric composition and saturation temperature.
温度滑移:在制冷系统的机组内的制冷剂在相变过程开始时的温度和结束时的温度之间差异值的绝对值,不包括任何过冷或过热的情况。该术语通常用来描述非共沸混合物的冷凝或蒸发。 Temperature glide: The absolute value of the difference between the temperature of the refrigerant at the beginning and end of the phase change process within the unit of the refrigeration system, excluding any subcooling or superheating. The term is often used to describe the condensation or evaporation of a zeotropic mixture.
本发明涉及近共沸和非共沸制冷剂组合物,其在ASHRAE标准34所定义的所有分馏条件下都不可燃,并可用来代替在现有的机组中的ODS而无需改变润滑剂,亦无需对系统硬件作任何显著的改变。这些制冷剂组合物可让烃油继续使用在新型设备中,但也可改进机组例如选择最适当的毛细管长度使新型制冷剂的性能最优化。在含氧油有水分进入或发生其它问题时,新型组合物允许烃油代替此油。 The present invention relates to near-azeotropic and zeotropic refrigerant compositions which are non-flammable under all fractionation conditions as defined by ASHRAE Standard 34 and which can be used to replace ODS in existing units without changing the lubricant, and No significant changes to the system hardware are required. These refrigerant compositions allow the continued use of hydrocarbon oils in new equipment, but also allow modifications to the unit such as selection of the most appropriate capillary length to optimize the performance of the new refrigerant. The novel composition allows the hydrocarbon oil to replace the oxygenated oil in the event of moisture ingress or other problems.
把少量烃加入含有HFC或HFC混合物的制冷剂组合物中可使足够的烃溶解于在系统中传送的润滑剂,从而一直维持压缩机的润滑,这在本领域是已知的。显而易见,组合物中烃的含量越大,制冷剂把润滑剂传送回至压缩机的能力越强。然而,烃的含量太高会造成可燃烧的混合物。虽然可燃的制冷剂在某些应用中是可以接受的,但是本发明涉及的是用于禁止使用可燃制冷剂的设备的非可燃组合物。但是,还不太清楚的是如何在所有条件下(包括在制冷剂从系统中或在贮存期间泄漏时,产生制冷剂组合物的分馏的条件下)都可获得不可燃组合物。液相及气相中的可燃性都需要考虑。 It is known in the art that the addition of small amounts of hydrocarbons to refrigerant compositions containing HFCs or mixtures of HFCs will dissolve enough hydrocarbons in the lubricant transported through the system to maintain lubrication of the compressor at all times. Clearly, the greater the amount of hydrocarbons in the composition, the greater the ability of the refrigerant to deliver the lubricant back to the compressor. However, too high a hydrocarbon content can result in a combustible mixture. While flammable refrigerants are acceptable in certain applications, the present invention is directed to non-flammable compositions for use in equipment that prohibits the use of flammable refrigerants. However, it is less clear how non-flammable compositions can be obtained under all conditions, including those that produce fractional distillation of the refrigerant composition when the refrigerant leaks from the system or during storage. Flammability in both the liquid and gas phases needs to be considered.
在ASHRAE标准34的定义下,并非所有HFCs都是不可燃的。HFC143a及HFC32没有得到ASHRAE的不可燃性评级。本发明涉及的制冷剂组合物,其不仅包括选定比例的不可燃的HFCs和烃的混合物,也包括选定比例的可燃的HFCs、不可燃的HFCs和烃的混合物;所有这些混合物在分馏中都是不可燃的,而且这些混合物提供与其所替代的ODS和HFC混合物相类似的制冷效果和热力学性能。 Not all HFCs are non-flammable as defined by ASHRAE Standard 34. HFC143a and HFC32 have not been rated by ASHRAE for non-flammability. The present invention relates to refrigerant compositions comprising not only mixtures of non-flammable HFCs and hydrocarbons in selected proportions, but also mixtures of flammable HFCs, non-flammable HFCs and hydrocarbons in selected proportions; all of these mixtures in fractional distillation Both are nonflammable, and these blends provide similar refrigeration and thermodynamic performance to the ODS and HFC blends they replace.
虽然本发明涉及可与传统润滑剂如矿物油和烷基苯油一起使用的制冷组合物,但是其也适合与合成的含氧润滑剂一起使用。 While the present invention relates to refrigeration compositions that can be used with traditional lubricants such as mineral oils and alkylbenzene oils, it is also suitable for use with synthetic oxygen-containing lubricants.
在具体应用中配制代替HCFC22的HFC/烃混合物时,有时需要把一或多个高沸点HFCs和一个或多个低沸点HFCs一起使用。这种情况下优选的低沸点HFCs为HFC143a和HFC125,而高沸点HFC为HFC134a。 When formulating HFC/hydrocarbon mixtures to replace HCFC22 in specific applications, it is sometimes necessary to use one or more high boiling HFCs together with one or more low boiling HFCs. The preferred low boiling HFCs in this case are HFC143a and HFC125, and the high boiling HFC is HFC134a.
为防止混合物或由泄漏而产生的如ASHRAE标准34所定义的分馏物的可燃性,应该将烃的总量减到最小。同时,需要将溶解于油中的烃混和物的量增加到最大以使油的回流良好,尤其是在回路中油粘度最大的区域,如蒸发器中。本发明的一个HFC成分即HFC143a分在ASHRAE安全分类A2上,这使得HFC143a的用量以及对于烃的选择在获得该混合物的非可燃等级A1非常关键。单一沸点较高的烃如戊烷或异戊烷会集中在液相中。这可通过对例1所示HFC134a、HFC125和戊烷的混合物进行泄漏测试得到证明。 To prevent the flammability of mixtures or fractions as defined by ASHRAE Standard 34 from spills, the total amount of hydrocarbons should be minimized. At the same time, the amount of hydrocarbon mixture dissolved in the oil needs to be maximized to allow good oil return, especially in areas of the circuit where the oil viscosity is greatest, such as in the evaporator. One of the HFC components of the present invention, HFC 143a, is classified on ASHRAE safety classification A2, which makes the amount of HFC 143a and the choice of hydrocarbons very critical in obtaining the non-flammable rating A1 of the mixture. Single higher boiling hydrocarbons such as pentane or isopentane will concentrate in the liquid phase. This was demonstrated by leak testing the mixture of HFC134a, HFC125 and pentane shown in Example 1.
根据美国国家标准与技术研究机构(NIST)的程序Refleak(其被广泛用于确定在ASHRAE标准34规定的所有条件下的制冷剂混合物的分馏)测定了包括HFC134a、HFC143a和R125与丁烷和异丁烷的混合物,产生的结果如例2中所示。在泄漏临近终点时,液相中的丁烷显著增多60%以上,而与之比较,异丁烷只增多约15%。 According to the National Institute of Standards and Technology (NIST) program Refleak (which is widely used to determine the fractionation of refrigerant mixtures under all conditions specified in ASHRAE Standard 34), the determination of HFC134a, HFC143a and R125 with butane and iso Butane mixtures produced the results shown in Example 2. Near the end of the leak, there was a significant increase in butane in the liquid phase of more than 60%, compared to only about 15% increase in isobutane.
也根据Refleak程序测定只把异丁烷与HFC134a、HFC143a、和R125混合的混合物,结果如例3所示。在最不利分馏条件下,所示在液相中异丁烷的增多大大少于丁烷的增多。在EP1238039B1号专利中,由于考虑到在最不利的分馏条件下的可燃性,Roberts教导不把2-甲基丙烷(异丁烷)包括在含有HFCs的混合物中。令人吃惊的是,我们已发现在包含HFC134a、HFC143a和HFC125的混合物中使用异丁烷,在ASHRAE标准34下的最不利分馏条件下所得的结果是不可燃。 Mixtures of isobutane alone with HFC134a, HFC143a, and R125 were also tested according to the Refleak procedure, and the results are shown in Example 3. Under the most unfavorable fractionation conditions, the increase in isobutane in the liquid phase is shown to be much less than the increase in butane. In EP1238039B1, Roberts teaches not to include 2-methylpropane (isobutane) in mixtures containing HFCs due to concerns about flammability under the most unfavorable fractionation conditions. Surprisingly, we have found that the use of isobutane in mixtures comprising HFC134a, HFC143a and HFC125 results in nonflammability under ASHRAE Standard 34 under the most unfavorable fractionation conditions.
本发明使得可燃的HFC如HFC143a可以用于非可燃制冷剂混合物,从而大大改善其性能,尤其是其容量。 The present invention allows a flammable HFC such as HFC 143a to be used in a non-flammable refrigerant mixture thereby greatly improving its performance, especially its capacity.
按照本发明的制冷剂组合物主要由一氢氟烃组分和一添加剂组成,氢氟烃组分由以下混合物组成: The refrigerant composition according to the present invention consists essentially of a hydrofluorocarbon component and an additive, the hydrofluorocarbon component consisting of a mixture of:
R134a,R125和R143a R134a, R125 and R143a
而添加剂则选自在-50℃和+40℃范围内沸腾的饱和或不饱和烃或其混合物。 The additives are selected from saturated or unsaturated hydrocarbons or mixtures thereof boiling in the range of -50°C and +40°C.
在优选实施例中,该组合物包括氢氟烃组分和烃组分的混合物,不存在大量任何其它组分或其它气体。 In preferred embodiments, the composition comprises a mixture of hydrofluorocarbon components and hydrocarbon components, in the absence of any other components or other gases in substantial amounts.
在一更优选实施例中,该烃的量为0.1至5%,且当该组合物完全处于气相时其是不可燃的。 In a more preferred embodiment, the hydrocarbon is present in an amount of 0.1 to 5% and is non-flammable when the composition is entirely in the gas phase.
在另一更优选实施例中,该烃的量为0.1至5%,并且当该组合物的液体和气体都存在于同一容器中,气相和液相都不可燃。 In another more preferred embodiment, the amount of the hydrocarbon is from 0.1 to 5%, and when both the liquid and the gas of the composition are present in the same container, neither the gas phase nor the liquid phase is flammable.
该烃添加剂可选自2-甲基丙烷、丙烷、2,2-二甲基丙烷、n-丁烷、2-甲基丁烷、环戊烷、己烷、乙烷、2-甲基戊烷、3-甲基戊烷、2,2-二甲基丁烷、甲基环戊烷、丙烯、n-丁烯、异丁烯及以上的混合物。 The hydrocarbon additive may be selected from 2-methylpropane, propane, 2,2-dimethylpropane, n-butane, 2-methylbutane, cyclopentane, hexane, ethane, 2-methylpentane Alkanes, 3-methylpentane, 2,2-dimethylbutane, methylcyclopentane, propylene, n-butene, isobutene and mixtures of the above.
在另一实施例中,一可用来代替R22的制冷剂组合物包括: In another embodiment, a refrigerant composition that can be used to replace R22 includes:
(i)约10至35重量百分比的HFC134a,优选为10至25重量百分比的HFC134a;及 (i) about 10 to 35 weight percent HFC134a, preferably 10 to 25 weight percent HFC134a; and
(ii)约30至79.9重量百分比的HFC125,优选为46至74.7重量百分比的HFC125;及 (ii) about 30 to 79.9 weight percent HFC125, preferably 46 to 74.7 weight percent HFC125; and
(iii)约10至30重量百分比的HFC143a,优选为15至25重量百分比的HFC143a;及 (iii) about 10 to 30 weight percent HFC143a, preferably 15 to 25 weight percent HFC143a; and
(iv)约0.1至5重量百分比的丁烷或异丁烷或丙烷,优选为0.3至4重量百分比的丁烷或异丁烷或丙烷。 (iv) about 0.1 to 5 weight percent butane or isobutane or propane, preferably 0.3 to 4 weight percent butane or isobutane or propane.
在另一实施例中,一可用来代替R22的制冷剂组合物包括: In another embodiment, a refrigerant composition that can be used to replace R22 includes:
(i)约10至35重量百分比的HFC134a,优选为10至25重量百分比的HFC134a;最优选为15至20重量百分比的HFC134a;及 (i) about 10 to 35 weight percent HFC134a, preferably 10 to 25 weight percent HFC134a; most preferably 15 to 20 weight percent HFC134a; and
(ii)约25至79.8重量百分比的HFC125,优选为42至74.4重量百分比的HFC125;最优选为53至67.4重量百分比的HFC125;及 (ii) about 25 to 79.8 weight percent HFC125, preferably 42 to 74.4 weight percent HFC125; most preferably 53 to 67.4 weight percent HFC125; and
(iii)约10至30重量百分比的HFC143a,优选为15至25重量百分比的HFC143a;最优选为17至22重量百分比的HFC143a;及 (iii) about 10 to 30 weight percent HFC143a, preferably 15 to 25 weight percent HFC143a; most preferably 17 to 22 weight percent HFC143a; and
(iv)约0.1至5重量百分比的丁烷和约0.1至5重量百分比的异丁烷的混合物或者丁烷(0.1至5%)和异戊烷(0.1至5%)的混和物或者丁烷(0.1至5%)和丙烷(0.1至5%)的混和物或者异丁烷(0.1至5%)和丙烷(0.1至5%)的混和物,优选为0.3至4重量百分比的丁烷(0.3至4%)和异丁烷(0.3至4%)的混合物或者丁烷(0.3至4%)和异戊烷(0.3至4%)的混和物或者丁烷(0.3 至4%)和丙烷(0.3至4%)的混和物或者异丁烷(0.3至4%)和丙烷(0.3至4%)的混和物,最优选为0.3至3重量百分比的异丁烷和0.3至2重量百分比的丙烷的混合物或者0.3至3重量百分比的丁烷和0.3至2重量百分比的丙烷的混合物。 (iv) a mixture of about 0.1 to 5 weight percent butane and about 0.1 to 5 weight percent isobutane or a mixture of butane (0.1 to 5%) and isopentane (0.1 to 5%) or butane ( 0.1 to 5%) and propane (0.1 to 5%) or a mixture of isobutane (0.1 to 5%) and propane (0.1 to 5%), preferably 0.3 to 4 weight percent butane (0.3 to 4%) and isobutane (0.3 to 4%) or butane (0.3 to 4%) and isopentane (0.3 to 4%) or butane (0.3 to 4%) and propane ( 0.3 to 4%) or a mixture of isobutane (0.3 to 4%) and propane (0.3 to 4%), most preferably 0.3 to 3 weight percent isobutane and 0.3 to 2 weight percent propane or a mixture of 0.3 to 3 weight percent butane and 0.3 to 2 weight percent propane.
在另一实施例中,一可用来代替R22的制冷剂组合物包括: In another embodiment, a refrigerant composition that can be used to replace R22 includes:
(i)约10至35重量百分比的HFC134a,优选为10至25重量百分比的HFC134a;及 (i) about 10 to 35 weight percent HFC134a, preferably 10 to 25 weight percent HFC134a; and
(ii)约20至79.7重量百分比的HFC125,优选为38至74.1重量百分比的HFC125;及 (ii) about 20 to 79.7 weight percent HFC125, preferably 38 to 74.1 weight percent HFC125; and
(iii)约10至30重量百分比的HFC143a,优选为15至25重量百分比的HFC143a;及 (iii) about 10 to 30 weight percent HFC143a, preferably 15 to 25 weight percent HFC143a; and
(iv)约0.1至5重量百分比的丁烷和约0.1至5重量百分比的异丁烷和约0.1至5重量百分比的丙烷的混合物,优选为0.3至4重量百分比的丁烷(0.3至4%)和异丁烷(0.3至4%)和丙烷(0.3至4%)的混合物。 (iv) a mixture of about 0.1 to 5 weight percent butane and about 0.1 to 5 weight percent isobutane and about 0.1 to 5 weight percent propane, preferably 0.3 to 4 weight percent butane (0.3 to 4%) and A mixture of isobutane (0.3 to 4%) and propane (0.3 to 4%).
一可用来代替R22的组合物主要包括: A composition that can be used to replace R22 mainly includes:
R134a 16% R134a 16%
R125 60% R125 60%
R143a 21% R143a 21%
异丁烷 2% Isobutane 2%
丙烷 1% Propane 1%
另一可用来代替R22的组合物主要包括: Another composition that can be used to replace R22 mainly includes:
R134a 16% R134a 16%
R125 60% R125 60%
R143a 21% R143a 21%
丁烷 2% Butane 2%
丙烷 1% Propane 1%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 10至35% R134a 10 to 35%
R125 79.9至30% R125 79.9 to 30%
R143a 10至30% R143a 10 to 30%
丁烷 0.1至5% Butane 0.1 to 5%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 10至25% R134a 10 to 25%
R125 74.7至46% R125 74.7 to 46%
R143a 15至25% R143a 15 to 25%
丁烷 0.3至4% Butane 0.3 to 4%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 10至35% R134a 10 to 35%
R125 79.9至30% R125 79.9 to 30%
R143a 10至30% R143a 10 to 30%
异丁烷 0.1至5% Isobutane 0.1 to 5%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 10至25% R134a 10 to 25%
R125 74.7至46% R125 74.7 to 46%
R143a 15至25% R143a 15 to 25%
异丁烷 0.3至4% Isobutane 0.3 to 4%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 10至35% R134a 10 to 35%
R125 79.9至30% R125 79.9 to 30%
R143a 10至30% R143a 10 to 30%
丙烷 0.1至5% Propane 0.1 to 5%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 10至25% R134a 10 to 25%
R125 74.7至46% R125 74.7 to 46%
R143a 15至25% R143a 15 to 25%
丙烷 0.3至4% Propane 0.3 to 4%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 10至35% R134a 10 to 35%
R125 79.8至25% R125 79.8 to 25%
R143a 10至30% R143a 10 to 30%
丁烷 0.1至5% Butane 0.1 to 5%
异丁烷 0.1至5% Isobutane 0.1 to 5%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 10至25% R134a 10 to 25%
R125 74.4至42% R125 74.4 to 42%
R143a 15至25% R143a 15 to 25%
丁烷 0.3至4% Butane 0.3 to 4%
异丁烷 0.3至4% Isobutane 0.3 to 4%
一优选组合物主要包括: A preferred composition mainly comprises:
R134a 10至35% R134a 10 to 35%
R125 79.8至25% R125 79.8 to 25%
R143a 10至30% R143a 10 to 30%
丁烷 0.1至5% Butane 0.1 to 5%
异戊烷 0.1至5% Isopentane 0.1 to 5%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 10至25% R134a 10 to 25%
R125 74.4至42% R125 74.4 to 42%
R143a 15至25% R143a 15 to 25%
丁烷 0.3至4% Butane 0.3 to 4%
异戊烷 0.3至4% Isopentane 0.3 to 4%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 10至35% R134a 10 to 35%
R125 79.8至25% R125 79.8 to 25%
R143a 10至30% R143a 10 to 30%
丁烷 0.1至5% Butane 0.1 to 5%
丙烷 0.1至5% Propane 0.1 to 5%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 10至25% R134a 10 to 25%
R125 74.4至42% R125 74.4 to 42%
R143a 15至25% R143a 15 to 25%
丁烷 0.3至4% Butane 0.3 to 4%
丙烷 0.3至4% Propane 0.3 to 4%
一优选组合物主要包括: A preferred composition mainly comprises:
R134a 10至35% R134a 10 to 35%
R125 79.8至25% R125 79.8 to 25%
R143a 10至30% R143a 10 to 30%
异丁烷 0.1至5% Isobutane 0.1 to 5%
丙烷 0.1至5% Propane 0.1 to 5%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 10至25% R134a 10 to 25%
R125 74.4至42% R125 74.4 to 42%
R143a 15至25% R143a 15 to 25%
异丁烷 0.3至4% Isobutane 0.3 to 4%
丙烷 0.3至4% Propane 0.3 to 4%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 10至35% R134a 10 to 35%
R125 79.7至20% R125 79.7 to 20%
R143a 10至30% R143a 10 to 30%
丁烷 0.1至5% Butane 0.1 to 5%
异丁烷 0.1至5% Isobutane 0.1 to 5%
丙烷 0.1至5% Propane 0.1 to 5%
一优选组合 物主要包括: A preferred composition mainly includes:
R134a 10至25% R134a 10 to 25%
R125 74.1至38% R125 74.1 to 38%
R143a 15至25% R143a 15 to 25%
丁烷 0.3至4% Butane 0.3 to 4%
异丁烷 0.3至4% Isobutane 0.3 to 4%
丙烷 0.3至4% Propane 0.3 to 4%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 15至20% R134a 15 to 20%
R125 67.4至53% R125 67.4 to 53%
R143a 17至22% R143a 17 to 22%
异丁烷 0.3至3% Isobutane 0.3 to 3%
丙烷 0.3至2% Propane 0.3 to 2%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 15至20% R134a 15 to 20%
R125 67.4至53% R125 67.4 to 53%
R143a 17至22% R143a 17 to 22%
丁烷 0.3至3% Butane 0.3 to 3%
丙烷 0.3至2% Propane 0.3 to 2%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 16% R134a 16%
R125 60% R125 60%
R143a 21% R143a 21%
异丁烷 2% Isobutane 2%
丙烷 1% Propane 1%
一优选组合物主要包括: A preferred composition mainly includes:
R134a 16% R134a 16%
R125 60% R125 60%
R143a 21% R143a 21%
丁烷 2% Butane 2%
丙烷 1% Propane 1%
在一实施例中异丁烷的量为0.6至4%,其中当该组合物的液体和气体都存在于同一容器中,气相和液相都不可燃。 In one embodiment the amount of isobutane is from 0.6 to 4%, wherein when both the liquid and the gas of the composition are present in the same container, neither the gas phase nor the liquid phase is flammable.
在第二优选实施例中烃的量为0.6至3.5%。 In a second preferred embodiment the amount of hydrocarbons is 0.6 to 3.5%.
在一特别优选实施例中,可代替R22的制冷剂组合物包括: In a particularly preferred embodiment, the refrigerant composition that can replace R22 includes:
R134a 15.7% R134a 15.7%
R125 63% R125 63%
R143a 18% R143a 18%
丁烷 3.3% Butane 3.3%
另一可用来代替R22的优选组合物主要包括: Another preferred composition that can be used to replace R22 mainly includes:
R134a 15.8% R134a 15.8%
R125 63% R125 63%
R143a 18% R143a 18%
异丁烷 3.2% Isobutane 3.2%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 15.9% R134a 15.9%
R125 63% R125 63%
R143a 18% R143a 18%
异丁烷 3.1% Isobutane 3.1%
一优选制冷剂组合物包括: A preferred refrigerant composition comprises:
R134a 16% R134a 16%
R125 63% R125 63%
R143a 18% R143a 18%
异丁烷 3% Isobutane 3%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16.1% R134a 16.1%
R125 63% R125 63%
R143a 18% R143a 18%
异丁烷 2.9% Isobutane 2.9%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16.2% R134a 16.2%
R125 63% R125 63%
R143a 18% R143a 18%
异丁烷 2.8% Isobutane 2.8%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16.3% R134a 16.3%
R125 63% R125 63%
R143a 18% R143a 18%
异丁烷 2.7% Isobutane 2.7%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16.4% R134a 16.4%
R125 63% R125 63%
R143a 18% R143a 18%
异丁烷 2.6% Isobutane 2.6%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16.5% R134a 16.5%
R125 63% R125 63%
R143a 18% R143a 18%
异丁烷 2.5% Isobutane 2.5%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16% R134a 16%
R125 64% R125 64%
R143a 18% R143a 18%
异丁烷 2% Isobutane 2%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 15.7% R134a 15.7%
R125 65% R125 65%
R143a 16% R143a 16%
异丁烷 3.3% Isobutane 3.3%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 15.8% R134a 15.8%
R125 65% R125 65%
R143a 16% R143a 16%
异丁烷 3.2% Isobutane 3.2%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 15.9% R134a 15.9%
R125 65% R125 65%
R143a 16% R143a 16%
异丁烷 3.1% Isobutane 3.1%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16% R134a 16%
R125 65% R125 65%
R143a 16% R143a 16%
异丁烷 3% Isobutane 3%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16.1% R134a 16.1%
R125 65% R125 65%
R143a 16% R143a 16%
异丁烷 2.9% Isobutane 2.9%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16.2% R134a 16.2%
R125 65% R125 65%
R143a 16% R143a 16%
异丁烷 2.8% Isobutane 2.8%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16.3% R134a 16.3%
R125 65% R125 65%
R143a 16% R143a 16%
异丁烷 2.7% Isobutane 2.7%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16.4% R134a 16.4%
R125 65% R125 65%
R143a 16% R143a 16%
异丁烷 2.6% Isobutane 2.6%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16.5% R134a 16.5%
R125 65% R125 65%
R143a 16% R143a 16%
异丁烷 2.5% Isobutane 2.5%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 15.7% R134a 15.7%
R125 67% R125 67%
R143a 14% R143a 14%
丁烷 3.3% Butane 3.3%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 15.8% R134a 15.8%
R125 67% R125 67%
R143a 14% R143a 14%
异丁烷 3.2% Isobutane 3.2%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 15.9% R134a 15.9%
R125 67% R125 67%
R143a 14% R143a 14%
异丁烷 3.1% Isobutane 3.1%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16% R134a 16%
R125 67% R125 67%
R143a 14% R143a 14%
异丁烷 3% Isobutane 3%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16.1% R134a 16.1%
R125 67% R125 67%
R143a 14% R143a 14%
异丁烷 2.9% Isobutane 2.9%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16.2% R134a 16.2%
R125 67% R125 67%
R143a 14% R143a 14%
异丁烷 2.8% Isobutane 2.8%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16.3% R134a 16.3%
R125 67% R125 67%
R143a 14% R143a 14%
异丁烷 2.7% Isobutane 2.7%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16.4% R134a 16.4%
R125 67% R125 67%
R143a 14% R143a 14%
异丁烷 2.6% Isobutane 2.6%
另一优选制冷剂组合物包括: Another preferred refrigerant composition comprises:
R134a 16.5% R134a 16.5%
R125 67% R125 67%
R143a 14% R143a 14%
异丁烷 2.5% Isobutane 2.5%
本说明书所指百分比和其它比例,除非另有说明,是按重量并在公开范围内选择至总量为100%。 Percentages and other ratios referred to in this specification, unless otherwise stated, are by weight and within the disclosed ranges are selected to give a total of 100%.
本发明通过非限制性例子进一步说明。使用了以下缩略语。 The invention is further illustrated by non-limiting examples. The following acronyms are used.
AF配制混合组合物 AF Formulated Mixed Composition
WCF最不利成分:WCF定义为包含制造公差范围内最高含量(百分比)的可燃组分和最少含量的非可燃组分的组合物。 WCF WORST COMPOSITION: WCF is defined as a composition containing the highest amount (percentage) of flammable components and the least amount of non-combustible components within manufacturing tolerances.
WCFF最不利分馏成分:当混合物从机组或系统泄漏时,由于分馏,一种或多种可燃组分可集中在液相或气相中。为了正确评估混合物有无可能燃烧的危险性,最不利成分(WCF)组合物要进行ASHRAE34协议所规定的标准泄漏测试。该泄漏测试可经过实验或可使用计算机程序如NIST的Refl eak模拟进行。 WCFF Worst Fractionation Component: When a mixture leaks from a unit or system, one or more combustible components can concentrate in the liquid or gas phase due to fractionation. In order to properly assess whether the mixture has a possible fire hazard, the most adverse component (WCF) composition is subjected to the standard leak test specified in the ASHRAE34 protocol. This leak test can be experimental or can be simulated using a computer program such as NIST's Refleak.
例1 example 1
在等温条件下让由88%R134a、10%R125和2%戊烷所组成的混合物的气相从气缸泄漏。监视气缸重量,并用气液色谱法分析混合物的液相和气相。第一次分析在制冷剂损失 2%后进行。如表1所示,之后每次分析均在气缸内剩余的制冷剂泄漏10%后进行。继续该实验至气缸内无残留液体。 The gaseous phase of a mixture consisting of 88% R134a, 10% R125 and 2% pentane was allowed to leak from the cylinder under isothermal conditions. Monitor the cylinder weight and analyze the liquid and gas phases of the mixture using gas-liquid chromatography. The first analysis is performed after 2% refrigerant loss. As shown in Table 1, each subsequent analysis was performed after 10% of the remaining refrigerant in the cylinder had leaked. Continue this experiment until no liquid remains in the cylinder.
例2 Example 2
AF组合为63%R125、18%143a、16%R134a、0.6%丁烷和2.4%异丁烷的混合物,其WCF组合为62%R125、18.8%R143a、16%R134a、0.7%丁烷和2.5%异丁烷。使用NIST的Refleak程序计算该WCF混合物在54℃和-34.4℃时气相等温泄漏的分馏。这些条件下的WCFF成分如表2中所示。 The AF combination is a mixture of 63% R125, 18% 143a, 16% R134a, 0.6% butane and 2.4% isobutane, and its WCF combination is 62% R125, 18.8% R143a, 16% R134a, 0.7% butane and 2.5 %Isobutane. The fractionation of the gas isothermal leakage of the WCF mixture at 54°C and -34.4°C was calculated using NIST's Refleak program. The WCFF compositions under these conditions are shown in Table 2.
表2 Table 2
例3 Example 3
AF组合为63%R125、18%143a、15.7%R134a和3.3%异丁烷的混合物,其WCF组合为62%R125、18.9%R143a、15.7%R134a和3.4%异丁烷。使用NIST的Refleak程序计算该WCF混合物在54℃和-34.4℃时气相等温泄漏的分馏。这些条件下的WCFF成分如表3中所示。 The AF combination is a mixture of 63% R125, 18% 143a, 15.7% R134a and 3.3% isobutane, and its WCF combination is 62% R125, 18.9% R143a, 15.7% R134a and 3.4% isobutane. The fractionation of the gas isothermal leakage of the WCF mixture at 54°C and -34.4°C was calculated using NIST's Refleak program. The WCFF compositions under these conditions are shown in Table 3.
表3 table 3
例4 Example 4
使用NIST循环D程序在典型的密封或半密封空调器中确定R125、R143a、R134a和R600a混合物的数值。 Use the NIST Cycle D procedure to determine the values for R125, R143a, R134a, and R600a mixtures in a typical hermetic or semi-hermetic air conditioner.
输出制冷负荷 10kW Output cooling load 10kW
蒸发器 Evaporator
中点蒸发温度 7℃ Midpoint evaporation temperature 7℃
过热 5.0℃ Overheating 5.0℃
吸入管线压力下降(饱和温度内) 1.5℃ Suction line pressure drop (within saturation temperature) 1.5°C
冷凝器 condenser
中点流体冷凝温度 45.0℃ Midpoint fluid condensation temperature 45.0℃
过冷 5.0℃ Supercooled 5.0℃
排出管线压力下降(饱和温度内) 1.5℃ Discharge line pressure drop (within saturation temperature) 1.5℃
液体管线/吸入管线热交换器 Liquid Line/Suction Line Heat Exchangers
效率 0.3 Efficiency 0.3
压缩机 compressor
压缩机等熵效率 0.7 Compressor Isentropic Efficiency 0.7
压缩机容积效率 0.82 Compressor Volumetric Efficiency 0.82
电机效率 0.85 Motor Efficiency 0.85
寄生功率 parasitic power
蒸发器风扇 0.3kW Evaporator fan 0.3kW
冷凝器风扇 0.4kW Condenser fan 0.4kW
控制器 0.1kW Controller 0.1kW
使用这些工作参数分析混合物在空调机组中的性能,其结果如表4中所示,附加R22作为对照。 The performance of the mixture in the air-conditioning unit was analyzed using these operating parameters and the results are shown in Table 4, with the addition of R22 as a control.
例5 Example 5
使用NIST循环D程序在典型的开放式压缩机制冷机组中确定R125,R143a,R134a和R600a混合物的数值。 Use the NIST Cycle D procedure to determine values for R125, R143a, R134a, and R600a mixtures in a typical open compressor refrigeration unit.
输出制冷负荷 10kW Output cooling load 10kW
蒸发器 Evaporator
中点蒸发温度 -30℃ Midpoint evaporation temperature -30℃
过热 5.0℃ Overheating 5.0℃
吸入管线压力下降(饱和温度内) 1.5℃ Suction line pressure drop (within saturation temperature) 1.5°C
冷凝器 condenser
中点流体冷凝温度 35.0℃ Midpoint fluid condensation temperature 35.0℃
过冷 5.0℃ Supercooled 5.0℃
排出管线压力下降(饱和温度内) 1.5℃ Discharge line pressure drop (within saturation temperature) 1.5°C
液体管线/吸入管线热交换器 Liquid Line/Suction Line Heat Exchangers
效率 0.3 Efficiency 0.3
压缩机 compressor
压缩机等熵效率 0.7 Compressor isentropic efficiency 0.7
压缩机容积效率 0.82 Compressor Volumetric Efficiency 0.82
电机效率 0.85 Motor Efficiency 0.85
寄生功率 parasitic power
蒸发器风扇 0.3kW Evaporator fan 0.3kW
冷凝器风扇 0.4kW Condenser fan 0.4kW
控制器 0.1kW Controller 0.1kW
使用这些工作参数分析混合物在空调机组中的性能的结果,其结果如表5中所示,附加R22和R502作为对照。 The results of analyzing the performance of the mixture in the air-conditioning unit using these operating parameters are shown in Table 5, with the addition of R22 and R502 as controls.
Claims (9)
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GB0620570.2 | 2006-10-17 | ||
GB0620570A GB0620570D0 (en) | 2006-10-17 | 2006-10-17 | Refrigerant composition |
PCT/GB2007/000747 WO2007099351A1 (en) | 2006-03-03 | 2007-03-05 | Refrigerant composition |
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