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CN100552411C - Test system for outdoor unit of frequency conversion air conditioner - Google Patents

Test system for outdoor unit of frequency conversion air conditioner Download PDF

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CN100552411C
CN100552411C CNB2007100268388A CN200710026838A CN100552411C CN 100552411 C CN100552411 C CN 100552411C CN B2007100268388 A CNB2007100268388 A CN B2007100268388A CN 200710026838 A CN200710026838 A CN 200710026838A CN 100552411 C CN100552411 C CN 100552411C
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outdoor unit
detection
air conditioner
circuit
test system
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CN101013068A (en
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张辉
陆郁
缪玉珍
金钢
李茜
占贵龙
梁景洲
闫红庆
白珣
耿发旺
陈敬嘉
喻春平
陈卫兵
刘卓林
唐文必
陈晓周
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Gree Electric Appliances Inc of Zhuhai
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Abstract

本发明涉及空调器生产领域,尤其涉及生产过程中针对变频空调室外机的测试系统。本发明提供的变频空调室外机测试系统集成有多种室外机的通讯协议、及针对多种机型、多种检测模式、多种检测方式的测试程序,通过机型设定可以实现对多种空调室外机进行检测,使得本测试系统更具有通用性;通过检测模式设定可以采用多种检测模式对被测室外机进行检测,使得本测试系统的检测功能更完善;通过检测方式设定可以采用多种检测方式进行检测,使得本测试系统在进行检测时更灵活;本发明提供的变频空调室外机的测试系统还可以实时显示被测室外机的回传信号,使得检测结果更直观、更明了。

Figure 200710026838

The invention relates to the field of air conditioner production, in particular to a test system for the outdoor unit of the frequency conversion air conditioner in the production process. The frequency conversion air conditioner outdoor unit test system provided by the present invention integrates communication protocols of various outdoor units, and test programs for various models, detection modes, and detection methods. The detection of the outdoor unit of the air conditioner makes the test system more versatile; through the setting of the detection mode, various detection modes can be used to detect the outdoor unit under test, which makes the detection function of the test system more perfect; through the setting of the detection mode, it can Various detection methods are used for detection, which makes the test system more flexible in detection; the test system for the outdoor unit of the frequency conversion air conditioner provided by the present invention can also display the return signal of the outdoor unit under test in real time, making the test result more intuitive and clearer. clear.

Figure 200710026838

Description

变频空调室外机的测试系统 Test system for outdoor unit of frequency conversion air conditioner

技术领域 technical field

本发明涉及空调器生产领域,尤其涉及生产过程中针对变频空调室外机的测试系统。The invention relates to the field of air conditioner production, in particular to a test system for the outdoor unit of the frequency conversion air conditioner in the production process.

背景技术 Background technique

变频空调是一种使用变频压缩机和模糊控制技术的空调器,能根据室内气温的变化,调节制冷速度。变频空调是相对普通空调来讲的,普通空调的压缩电机采用交流异步电机,转速不变,而变频空调则采用变频压缩机,通过频率变化来调节压缩机转速,使制冷量连续变化,适应空调负荷的需要。Inverter air conditioner is an air conditioner using inverter compressor and fuzzy control technology, which can adjust the cooling speed according to the change of indoor temperature. The frequency conversion air conditioner is compared to the ordinary air conditioner. The compression motor of the ordinary air conditioner adopts an AC asynchronous motor with a constant speed, while the frequency conversion air conditioner uses an inverter compressor to adjust the speed of the compressor through the frequency change, so that the cooling capacity can be continuously changed, which is suitable for air conditioners. load needs.

变频空调采用了变频电源、变频压缩机、电子膨胀阀和微电脑技术的有机结合,使空调性能进一步提高,使用时房间温度波动小,舒适性更佳,对电源电压波动不敏感,压缩机启动后,一般不停机,制冷量在较大的范围内变化,避免了普通空调的频繁开停,延长了压缩机的寿命,同时具有高效、节能的特点。The frequency conversion air conditioner adopts the organic combination of frequency conversion power supply, frequency conversion compressor, electronic expansion valve and microcomputer technology, which further improves the performance of the air conditioner. During use, the temperature fluctuation of the room is small, the comfort is better, and it is not sensitive to the fluctuation of the power supply voltage. , generally does not stop, the cooling capacity changes in a large range, avoids the frequent start and stop of ordinary air conditioners, prolongs the life of the compressor, and has the characteristics of high efficiency and energy saving.

然而,实现上述功能及优点的同时,使得变频空调的控制系统和室外机变频系统较为复杂,对元器件要求较高,相比较普通空调,变频空调的故障率较高。所以,生产过程中,对变频空调室外机的检测步骤非常关键。However, while achieving the above functions and advantages, the control system of the inverter air conditioner and the inverter system of the outdoor unit are more complicated, and the requirements for components are higher. Compared with ordinary air conditioners, the failure rate of the inverter air conditioner is higher. Therefore, in the production process, the detection steps of the outdoor unit of the inverter air conditioner are very critical.

目前,变频空调室外机的生产过程中,没有专用的变频测试工装,各被测的变频室外机需携带内机控制板,通过操作遥控器发送命令(如启动、制冷、制热、关机等),进而进行检测,其检测过程较为烦琐,人为介入多,不能实时获取室外机运行参数及状态的信息。At present, in the production process of the inverter air conditioner outdoor unit, there is no special inverter test tooling, and each inverter outdoor unit to be tested needs to carry an internal unit control panel, and send commands (such as start, cool, heat, shut down, etc.) by operating the remote control , and then carry out detection, the detection process is cumbersome, and there are many human interventions, and it is impossible to obtain the information of the operating parameters and status of the outdoor unit in real time.

此外,变频空调存在多种机型,各种机型内、外机之间进行通讯的协议是不同的。所以,生产线更换机型时,对应的测试系统需要更换,给测试带来不便,影响总装生产检验效率。In addition, there are many types of inverter air conditioners, and the communication protocols between the internal and external units of each type are different. Therefore, when the model of the production line is changed, the corresponding test system needs to be replaced, which brings inconvenience to the test and affects the efficiency of final assembly production inspection.

发明内容 Contents of the invention

本发明的目的是提供一种变频空调室外机测试系统,适用于多种机型,且可以采用多种检测模式及检测方式进行检测。The purpose of the present invention is to provide a testing system for the outdoor unit of an inverter air conditioner, which is applicable to various models and can adopt various detection modes and detection methods for detection.

为实现上述目的,本发明提供的变频空调室外机的测试系统包括:单片机,用于执行检测过程中的信号及数据处理,该单片机集成多种室外机的通讯协议,并写入了多种机型、多种检测模式、多种检测方式的测试程序;机型设定电路,通过该电路输入被测变频空调室外机的机型参数;检测模式设定电路,在被测机型为一拖一机型时,通过该检测模式设定电路输入所选用的检测模式的参数;检测方式设定电路,通过该电路设定对被测室外机进行检测的方式;上电检测电路,检测被测室外机是否上电,实现在上电处启动自动检测;手动检测控制电路,用于手动输入检测过程控制信号;参数存储电路,用于存储设定的参数;通讯电路用于实现测试系统与被测室外机的通讯;被测室外机电源控制电路,根据变频空调室外机电源控制命令控制被测室外机的电源供给;被测室外机回传信息显示电路,用于显示被测室外机回传的、经单片机处理后的信息;功能指示电路用于显示某时刻自动检测过程所处的状态;及电源电路,为整个测试系统提供所需电源。In order to achieve the above purpose, the test system for the outdoor unit of the inverter air conditioner provided by the present invention includes: a single-chip microcomputer, which is used to perform signal and data processing in the detection process, and the single-chip microcomputer integrates communication protocols of various outdoor units and writes various type, a variety of detection modes, and a variety of detection methods; the model setting circuit, through which the model parameters of the outdoor unit of the inverter air conditioner to be tested are input; the detection mode setting circuit, in the tested model is a For one model, the parameters of the selected detection mode are input through the detection mode setting circuit; the detection mode setting circuit is used to set the detection mode of the outdoor unit under test; the power-on detection circuit detects the detected outdoor unit Whether the outdoor unit is powered on or not, realizes the automatic detection at the power-on point; the manual detection control circuit is used to manually input the detection process control signal; the parameter storage circuit is used to store the set parameters; the communication circuit is used to realize the connection between the test system and the The communication of the outdoor unit under test; the power supply control circuit of the outdoor unit under test, which controls the power supply of the outdoor unit under test according to the power control command of the outdoor unit of the inverter air conditioner; the display circuit for the return information of the outdoor unit under test, which is used to display The information processed by the single-chip microcomputer; the function indication circuit is used to display the state of the automatic detection process at a certain moment; and the power supply circuit provides the required power for the entire test system.

本发明提供的变频空调室外机测试系统集成多种室外机的通讯协议、及针对多种机型、多种检测模式、多种检测方式的测试程序。从而,通过机型设定可以实现对多种空调室外机进行检测,使得本测试系统更具有通用性;通过检测模式设定可以采用多种检测模式对被测室外机进行检测,使得本测试系统的检测功能更完善;通过检测方式设定可以采用多种检测方式进行检测,使得本测试系统在进行检测时更灵活;本发明提供的变频空调室外机的测试系统还可以实时显示被测室外机的回传信号,使得检测结果更直观、更明了。由上可知,利用本测试系统对被测空调室外机进行检测时,可以有效提高检测效率及检测质量,适应生产需求。The frequency conversion air conditioner outdoor unit test system provided by the present invention integrates communication protocols of various outdoor units, and test programs for various models, multiple detection modes, and multiple detection methods. Therefore, through the model setting, it is possible to detect a variety of air conditioner outdoor units, making the test system more versatile; through the detection mode setting, a variety of detection modes can be used to detect the outdoor unit under test, making the test system The detection function is more perfect; through the detection method setting, multiple detection methods can be used for detection, which makes the test system more flexible in detection; the test system for the outdoor unit of the frequency conversion air conditioner provided by the present invention can also display the outdoor unit under test in real time The return signal makes the detection results more intuitive and clear. It can be seen from the above that when using this test system to test the outdoor unit of the air conditioner under test, it can effectively improve the detection efficiency and quality, and meet the production needs.

附图说明 Description of drawings

图1为本发明变频空调室外机的测试系统的组成框图;Fig. 1 is the composition block diagram of the test system of the outdoor unit of frequency conversion air conditioner of the present invention;

图2为本发明变频空调室外机的测试系统在具体实现时,面向检验员的界面的示意图。Fig. 2 is a schematic diagram of the interface facing the inspector when the testing system for the outdoor unit of the inverter air conditioner of the present invention is actually implemented.

具体实施方式 Detailed ways

如图1所示,本发明提供的变频空调室外机的测试系统包括:单片机、机型设定电路、检测模式设定模块、检测方式设定电路、上电检测电路、手动检测控制电路、参数存储电路、通讯电路、被测室外机电源控制电路、被测室外机回传信息显示电路、功能指示电路及电源电路。下面详细描述各电路的用途、功能及实现方式。As shown in Figure 1, the test system of the outdoor unit of the inverter air conditioner provided by the present invention includes: a single-chip microcomputer, a model setting circuit, a detection mode setting module, a detection mode setting circuit, a power-on detection circuit, a manual detection control circuit, a parameter Storage circuit, communication circuit, power control circuit of the outdoor unit under test, information display circuit returned by the outdoor unit under test, function indication circuit and power supply circuit. The purpose, function and implementation of each circuit will be described in detail below.

单片机为本测试系统的核心,用于执行检测过程中的信号及数据处理。本实施例中,单片机集成多种室外机的通讯协议,并写入了针对多种机型、多种检测模式、多种检测方式的测试程序,从而使得本测试系统可以对多种机型的室外机、在多种检测模式、多种检测方式下进行检测。The single-chip microcomputer is the core of the test system, which is used for signal and data processing in the testing process. In this embodiment, the single-chip microcomputer integrates the communication protocols of various outdoor units, and writes test programs for various models, multiple detection modes, and multiple detection methods, so that this test system can test the various types of outdoor machines. The outdoor unit is tested in multiple detection modes and detection methods.

机型设定电路用于输入被测变频空调室外机的机型参数。本实施例中,机型设定电路包括一拖几设定部分及具体机型设定部分。其中,一拖几设定部分可供选则的选项包括:一拖一、一拖二、一拖三、一拖四,该部分可以由一路开关量采集电路及四路指示灯电路实现,通过操作开关量采集电路的按钮进行选项间的切换,被选定选项项对应的指示灯亮;而具体机型选择部分可根据各生产厂家拥有的机型来提供若干个选项(如“冷静王交流”等等),该部分也可以由一路开关量采集电路及若干路指示灯电路实现,检验员通过操作开关量采集电路的按钮进行选项间的切换,被选定选项项对应的指示灯亮,设定好的机型参数经单片机控制存储在所述参数存储电路内。The model setting circuit is used for inputting model parameters of the outdoor unit of the frequency conversion air conditioner to be tested. In this embodiment, the model setting circuit includes a one-to-several setting part and a specific model setting part. Among them, the options available for the one-to-several setting part include: one-to-one, one-to-two, one-to-three, and one-to-four. Operate the button of the switching value acquisition circuit to switch between the options, and the indicator light corresponding to the selected option is on; and the specific model selection part can provide several options according to the models owned by each manufacturer (such as "King of Calm AC" etc.), this part can also be realized by one switch quantity acquisition circuit and several indicator light circuits, the inspector switches between the options by operating the button of the switch quantity acquisition circuit, the indicator light corresponding to the selected option item is on, and the set Good model parameters are controlled and stored in the parameter storage circuit by the single-chip microcomputer.

检测模式设定电路用于在被测机型为一拖一机型时,提供多种检测模式供选择,通过该检测模式设定电路输入所选用的检测模式的参数。根据一拖一变频空调运行特点,本实施例提供的检测模式设定电路提供三个选项:名义、普通、最大,分别对应三种检测模式。其中,普通模式为被测室外机按照出厂用户运行方式测试,适用于一般性测试;名义模式为被测室外机定频运行,适用于空调制热量及制冷量的测试;最大模式为被测室外机高频运行,适用于高频运行状态下电流功率、管路振动、噪音的测试。当被测室外机为一拖一机型时,通过提供上述三种检测模式,使得对一拖一变频空调的检测更加完善,在实际检测中,可以根据实际需求选择某一种或某几种模式进行检测。上述检测模式设定电路可以由一路开关量采集电路及三路指示灯电路配合实现,检验员通过操作开关量采集电路的按钮进行选项间的切换,被选定选项项对应的指示灯亮,设定好的检测模式的参数经单片机控制存储在所述参数存储电路内。The detection mode setting circuit is used to provide multiple detection modes for selection when the tested model is a one-to-one model, and the parameters of the selected detection mode are input through the detection mode setting circuit. According to the operating characteristics of the one-to-one inverter air conditioner, the detection mode setting circuit provided in this embodiment provides three options: nominal, normal, and maximum, corresponding to the three detection modes respectively. Among them, the normal mode is that the tested outdoor unit is tested according to the factory user’s operating mode, which is suitable for general testing; the nominal mode is the fixed frequency operation of the tested outdoor unit, which is suitable for testing the heating and cooling capacity of the air conditioner; the maximum mode is the tested outdoor The machine operates at high frequency and is suitable for testing current power, pipeline vibration and noise under high frequency operation. When the outdoor unit to be tested is a one-to-one type, by providing the above three detection modes, the detection of the one-to-one inverter air conditioner is more perfect. In the actual detection, one or several types can be selected according to actual needs. mode to detect. The above-mentioned detection mode setting circuit can be realized by the combination of one switch quantity acquisition circuit and three indicator light circuits. The inspector switches between the options by operating the button of the switch quantity acquisition circuit, and the indicator light corresponding to the selected option item lights up. The parameters of a good detection mode are stored in the parameter storage circuit through the control of the single-chip microcomputer.

检测方式设定电路用于设定对被测室外机进行检测的方式,包括自动检测和手动检测两种方式。如果检验员设定为自动检测,则由检测程序控制自动对被测室外机进行检测;如果检验员选择手动检测,则检测过程需操作手动检测控制电路完成检测过程。本实施例提供的检测方式设定电路可以由一路开关量采集电路及两路指示灯电路实现。检验员通过操作开关量采集电路的按钮自动检测或手动检测,被选定选项项对应的指示灯亮,设定好的检测方式的参数经单片机控制存储在所述参数存储电路内。The detection mode setting circuit is used to set the detection mode of the outdoor unit under test, including automatic detection and manual detection. If the inspector sets automatic detection, the detection program will automatically detect the outdoor unit under test; if the inspector chooses manual detection, the detection process needs to operate the manual detection control circuit to complete the detection process. The detection mode setting circuit provided in this embodiment can be realized by one switch value acquisition circuit and two indicator light circuits. The inspector automatically detects or manually detects by operating the button of the switching value acquisition circuit, the indicator light corresponding to the selected option is on, and the parameters of the set detection mode are controlled and stored in the parameter storage circuit by the single-chip microcomputer.

上电检测电路,根据商品检验房滑导在开始接线接管工位为断电区域、在后面的运行测试段上电的特点,通过检测商品检验房滑导是否上电,判定被测室外机是否到达运行测试段,将判定结果发给单片机进行处理,实现在上电处启动自动测试的功能,不需人工操作。The power-on detection circuit, according to the characteristics that the sliding guide in the commodity inspection room is the power-off area at the beginning of the wiring takeover station, and is powered on in the later running test section, determines whether the outdoor unit under test is When it reaches the running test section, the judgment result is sent to the single chip microcomputer for processing, so as to realize the function of starting the automatic test at the power-on point without manual operation.

手动检测控制电路用于在手动控制下输入检测过程控制信号。本实施例提供的手动检测控制电路包括:制冷、制热控制终端、变频空调室外机电源控制终端,一拖多检测时ABCD机选择电路及清除电路。上述电路均可以通过开关量采集电路、指示灯电路配合单片机实现。检验员通过手动操作各终端,使得单片机生成对应的控制信号,如制热命令、制冷命令、变频空调室外机电源控制命令等,利用该等控制信号控制被测室外机的相应动作。ABCD机选择电路用于在对一拖多机型检测时,选择A机、B机、C机、D机。清除电路用于清除被测室外机运行参数及状态等的现实信息。The manual detection control circuit is used to input detection process control signals under manual control. The manual detection control circuit provided in this embodiment includes: cooling and heating control terminals, inverter air conditioner outdoor unit power control terminals, an ABCD machine selection circuit and a clearing circuit for one-to-many detection. The above-mentioned circuits can all be realized through the switching value acquisition circuit, the indicator light circuit and the single-chip microcomputer. The inspector manually operates each terminal to make the single-chip microcomputer generate corresponding control signals, such as heating commands, cooling commands, inverter air conditioner outdoor unit power control commands, etc., and use these control signals to control the corresponding actions of the outdoor unit under test. The ABCD machine selection circuit is used to select A machine, B machine, C machine, and D machine when testing one-to-many models. The clearing circuit is used for clearing the actual information such as the operating parameters and status of the outdoor unit under test.

参数存储电路,用于存储设定的参数,包括机型设定参数、检测模式设定的参数、检测方式设定的参数,本实用新型提供的参数存储电路采用掉电记忆电路。The parameter storage circuit is used to store the set parameters, including model set parameters, detection mode set parameters, and detection mode set parameters. The parameter storage circuit provided by the utility model adopts a power-down memory circuit.

通讯电路用于实现本测试系统与被测室外机的通讯,在单片机控制下将制热命令、制冷命令发送给被测室外机,同时将被测室外机的回传信息发给单片机进行处理。该通讯电路采用四通道火线通讯电路,可以实现一拖一、一拖二、一拖三、一拖四机型的通讯。The communication circuit is used to realize the communication between the test system and the outdoor unit under test. Under the control of the single-chip microcomputer, the heating command and cooling command are sent to the outdoor unit under test, and at the same time, the returned information of the outdoor unit under test is sent to the single-chip microcomputer for processing. The communication circuit adopts four-channel FireWire communication circuit, which can realize the communication of one-to-one, one-to-two, one-to-three, and one-to-four models.

被测室外机电源控制电路根据变频空调室外机电源控制命令控制被测室外机的电源供给。在自动检测过程中,根据程序自动控制开启或关闭被测室外机的电源;在手动检测过程中,根据检验员对变频空调室外机电源控制终端的操作开启或关闭被测室外机的电源。该被测室外机电源控制电路由交流接触器实现。The outdoor unit power control circuit under test controls the power supply of the outdoor unit under test according to the inverter air conditioner outdoor unit power control command. In the automatic detection process, the power of the outdoor unit under test is automatically turned on or off according to the program; in the manual detection process, the power of the outdoor unit under test is turned on or off according to the inspector's operation on the power control terminal of the outdoor unit of the inverter air conditioner. The power supply control circuit of the tested outdoor unit is realized by an AC contactor.

被测室外机回传信息显示电路用于显示被测室外机回传的、经单片机处理后的信息。本实施例提供的被测室外机回传信息显示电路包括:被测室外机运行参数(如压缩机运行频率、室外排气温度、室外管温、室外环境温度等参数)显示部分及被测室外机运行状态及故障显示部分。其中,被测室外机运行参数显示部分可以由数码管电路实现,由单片机控制实时地显示各参数值;被测室外机运行状态及故障显示部分可以由指示灯电路实现,被测室外机处于某种状态或出现某种故障时,对应的指示灯亮。The information display circuit returned by the tested outdoor unit is used for displaying the information returned by the tested outdoor unit and processed by the single-chip microcomputer. The tested outdoor unit feedback information display circuit provided in this embodiment includes: the tested outdoor unit operating parameters (such as compressor operating frequency, outdoor exhaust temperature, outdoor pipe temperature, outdoor ambient temperature and other parameters) display part and the tested outdoor unit Machine running status and fault display part. Among them, the display part of the operating parameters of the outdoor unit under test can be realized by a digital tube circuit, and the real-time display of each parameter value is controlled by a single-chip microcomputer; the operating state and fault display part of the outdoor unit under test can be realized by an indicator light circuit. When a state or a certain fault occurs, the corresponding indicator light will be on.

功能指示电路用于显示某时刻自动检测过程所处的状态。本实施例中,包括:自动、测试完成、通讯、制热、制冷五个状态,对应地由五路指示灯电路实现,当设定为自动检测时,自动所对应的指示灯亮,当检测进行到某个步骤时,对应的指示灯亮。The function indication circuit is used to display the state of the automatic detection process at a certain moment. In this embodiment, it includes five states: automatic, test completion, communication, heating, and cooling, which are correspondingly realized by five indicator light circuits. When it is set to automatic detection, the corresponding indicator light is on automatically. When a certain step is reached, the corresponding indicator lights up.

电源电路用于为整个测试系统提供所需电源。The power circuit is used to provide the required power for the whole test system.

如图2所示,本实施例提供了上述变频空调室外机的测试系统在具体实现时,其面向检验员的界面的示意图。该界面提供:机型设定电路的操作及显示终端11及12(包括按钮及指示灯)、检测模式设定电路的操作及显示终端20(包括按钮及指示灯)、检测方式设定电路的操作及显示终端30(包括按钮及指示灯)、手动检测控制电路的操作及显示终端41、42、43、44,被测室外机回传信息显示电路的显示终端51、52,功能指示电路的显示终端60,电源电路的控制终端70。As shown in FIG. 2 , this embodiment provides a schematic diagram of an interface facing an inspector when the above-mentioned testing system for an outdoor unit of an inverter air conditioner is actually implemented. This interface provides: the operation of the model setting circuit and the display terminals 11 and 12 (including buttons and indicator lights), the operation of the detection mode setting circuit and the display terminal 20 (including buttons and indicator lights), and the detection mode setting circuit. Operation and display terminal 30 (including buttons and indicator lights), operation and display terminals 41, 42, 43, 44 of the manual detection control circuit, display terminals 51, 52 of the returned information display circuit of the outdoor unit under test, and function indication circuit Display terminal 60, control terminal 70 of the power supply circuit.

使用本发明变频空调室外机的测试系统对被测室外机进行检测时,其使用方法如下:When using the testing system for the outdoor unit of the frequency conversion air conditioner of the present invention to detect the outdoor unit under test, the method of use is as follows:

(1)通过机型设定模块设定好被测室外机的机型,例如:一拖几设定部分设定为“一拖一”,具体机型设定部分设定为“冷静王交流”;(1) Set the model of the outdoor unit to be tested through the model setting module. For example, the setting part of one drags several is set to "one dragging one", and the specific model setting part is set to "King of Calm AC". ";

(2)如果被测机型为一拖一型室外机,则通过检测模式设定电路设定检测模式,例如:选定为“普通”模式;如果被测机型为一拖二以上机型的室外机,则无需执行步骤(2);(2) If the tested model is a one-to-one outdoor unit, set the detection mode through the detection mode setting circuit, for example: select "normal" mode; if the tested model is a one-to-two or more model outdoor unit, there is no need to perform step (2);

(3)通过检测方式设定电路设定对被测室外机进行检测的方式,如果选择自动检测方式,则执行a;如果选择手动检测方式,则执行b:(3) Set the detection method of the outdoor unit under test through the detection method setting circuit. If the automatic detection method is selected, execute a; if the manual detection method is selected, execute b:

a.单片机根据已设定的机型参数及检测模式的参数,调用对应的自动检测程序;本实施例提供自动检测时不同机型的检测程序,分别如下:a. The single-chip microcomputer invokes the corresponding automatic detection program according to the set model parameters and the parameters of the detection mode; this embodiment provides the detection programs of different models during automatic detection, which are respectively as follows:

变频一拖一:制热→关机断电→制冷。Frequency conversion one drag one: heating→shutdown and power off→cooling.

变频一拖二:制热A机开→制热A+B机开→关机断电→制冷B机开→制冷B+A机开。Frequency conversion one for two: heating A machine on → heating A+B machine on → power off → cooling B machine on → cooling B+A machine on.

变频一拖三:制热A机开→制热A+C机开→制热A+C+B机开→关机断电→制冷B机→制冷B+A机开→制冷A+C+B机开。Frequency conversion one for three: heating A machine on → heating A+C machine on → heating A+C+B machine on → power off → cooling B machine → cooling B+A machine on → cooling A+C+B machine on.

变频一拖四:制热A机开→制热A+C机开→制热A+C+B机开→制热ABCD机开→关机断电→制冷B机开→制冷B+D机开→制冷B+D+A机开→制冷ABCD机开。Frequency conversion one for four: heating A machine on → heating A+C machine on → heating A+C+B machine on → heating ABCD machine on → power off → cooling B machine on → cooling B+D machine on → Refrigeration B+D+A machine on → Refrigeration ABCD machine on.

b.检验员通过操作手动检测控制电路完成如a中所述各检测程序,其中各步骤时间由检验员控制。b. The inspector completes each inspection procedure as described in a by operating the manual inspection control circuit, and the time of each step is controlled by the inspector.

(4)在检测过程中,通过被测室外机回传信息显示电路获取被测室外机的信息;(4) During the detection process, the information of the outdoor unit under test is obtained through the information display circuit returned by the outdoor unit under test;

(5)根据被测室外机回传信息显示电路显示的信息得出检测结果。(5) Obtain the detection result according to the information displayed by the returned information display circuit of the outdoor unit under test.

Claims (10)

1.一种变频空调室外机的测试系统,其特征在于包括:1. A test system for an inverter air conditioner outdoor unit, characterized in that it comprises: 单片机,用于执行检测过程中的信号及数据处理,该单片机集成多种室外机的通讯协议,并写入了多种机型、多种检测模式、多种检测方式的测试程序;A single-chip microcomputer is used to perform signal and data processing during the detection process. The single-chip microcomputer integrates communication protocols of various outdoor units, and writes test programs for various models, multiple detection modes, and multiple detection methods; 机型设定电路,通过该电路输入被测变频空调室外机的机型参数;A model setting circuit, through which the model parameters of the outdoor unit of the frequency conversion air conditioner to be tested are input; 检测模式设定电路,在被测机型为一拖一机型时,通过该检测模式设定电路输入所选用的检测模式的参数;The detection mode setting circuit, when the model to be tested is a one-to-one model, the parameters of the selected detection mode are input through the detection mode setting circuit; 检测方式设定电路,通过该电路设定对被测室外机进行检测的方式;A detection mode setting circuit, through which the detection mode of the outdoor unit under test is set; 上电检测电路,检测被测室外机是否上电,实现在上电处启动自动检测;The power-on detection circuit detects whether the outdoor unit under test is powered on, and realizes automatic detection at the power-on point; 手动检测控制电路,用于手动输入检测过程控制信号;The manual detection control circuit is used for manually inputting the control signal of the detection process; 参数存储电路,用于存储设定的参数;Parameter storage circuit for storing set parameters; 通讯电路用于实现测试系统与被测室外机的通讯;The communication circuit is used to realize the communication between the test system and the outdoor unit under test; 被测室外机电源控制电路,根据变频空调室外机电源控制命令控制被测室外机的电源供给;The outdoor unit power control circuit under test controls the power supply of the outdoor unit under test according to the inverter air conditioner outdoor unit power control command; 被测室外机回传信息显示电路,用于显示被测室外机回传的、经单片机处理后的信息;The information display circuit returned by the outdoor unit under test is used to display the information returned by the outdoor unit under test and processed by the single-chip microcomputer; 功能指示电路用于显示某时刻自动检测过程所处的状态;及The function indicating circuit is used to display the state of the automatic detection process at a certain moment; and 电源模块,为整个测试系统提供所需电源。The power module provides the required power for the entire test system. 2.如权利要求1所述的变频空调室外机的测试系统,其特征在于:所述机型设定电路包括一拖几设定部分及具体机型设定部分。2. The test system for the outdoor unit of an inverter air conditioner according to claim 1, wherein the model setting circuit includes a one-to-several setting part and a specific model setting part. 3.如权利要求1所述的变频空调室外机的测试系统,其特征在于:所述检测模式设定电路提供名义、普通及最大三种检测模式供选择,所述普通模式为被测室外机按照出厂用户运行方式测试,适用于一般性测试;名义模式为被测室外机定频运行,适用于空调制热量及制冷量的测试;最大模式为被测室外机高频运行,适用于高频运行状态下电流功率、管路振动、噪音的测试。3. The test system for the outdoor unit of an inverter air conditioner according to claim 1, wherein the detection mode setting circuit provides three detection modes: nominal, normal and maximum for selection, and the normal mode is the outdoor unit under test It is tested according to the factory user's operation mode, which is suitable for general testing; the nominal mode is the fixed frequency operation of the outdoor unit under test, which is suitable for testing the heating and cooling capacity of the air conditioner; the maximum mode is the high frequency operation of the outdoor unit under test, which is suitable for high frequency Testing of current power, pipeline vibration and noise in running state. 4.如权利要求1所述的变频空调室外机的测试系统,其特征在于:所述检测方式设定电路提供自动检测和手动检测两种方式。4. The test system for the outdoor unit of the inverter air conditioner according to claim 1, wherein the detection mode setting circuit provides two modes of automatic detection and manual detection. 5.如权利要求1所述的变频空调室外机的测试系统,其特征在于:所述手动检测控制电路包括制冷、制热控制终端、变频空调室外机电源控制终端,一拖多检测时ABCD机选择电路及清除电路。5. The test system for the outdoor unit of the inverter air conditioner as claimed in claim 1, wherein the manual detection control circuit includes a refrigeration and heating control terminal, an inverter air conditioner outdoor unit power supply control terminal, ABCD machine for one-to-many detection Select circuits and clear circuits. 6.如权利要求1所述的变频空调室外机的测试系统,其特征在于:参数存储电路,用于存储设定的参数,包括机型设定参数、检测模式设定的参数、检测方式设定的参数及手动检测时ABCD机选择电路输入的参数,该参数存储电路采用掉电记忆电路。6. The test system for the outdoor unit of the inverter air conditioner as claimed in claim 1, characterized in that: the parameter storage circuit is used to store the set parameters, including model set parameters, detection mode set parameters, detection mode set The specified parameters and the parameters input by the ABCD machine selection circuit during manual detection, the parameter storage circuit adopts a power-down memory circuit. 7.如权利要求1所述的变频空调室外机的测试系统,其特征在于:所述通讯电路采用四通道火线通讯电路,可以实现一拖一、一拖二、一拖三、一拖四机型的通讯。7. The test system for the outdoor unit of the inverter air conditioner according to claim 1, wherein the communication circuit adopts a four-channel live wire communication circuit, which can realize one-to-one, one-to-two, one-to-three, and one-to-four machines type of communication. 8.如权利要求1所述的变频空调室外机的测试系统,其特征在于:所述被测室外机电源控制电路由交流接触器实现。8. The test system for the outdoor unit of the inverter air conditioner according to claim 1, wherein the power control circuit of the outdoor unit under test is realized by an AC contactor. 9.如权利要求1所述的变频空调室外机的测试系统,其特征在于:所述被测室外机回传信息显示电路包括:被测室外机运行参数显示部分及被测室外机运行状态及故障显示部分。9. The test system for the outdoor unit of the inverter air conditioner as claimed in claim 1, wherein the information display circuit returned by the tested outdoor unit comprises: a display part of the operating parameters of the tested outdoor unit and the operating status of the tested outdoor unit and Fault display part. 10.如权利要求1所述的变频空调室外机的测试系统,其特征在于:所述功能指示电路可以指示自动、测试完成、通讯、制热、制冷五个状态。10. The test system for the outdoor unit of the inverter air conditioner according to claim 1, wherein the function indicating circuit can indicate five states of automatic, test completed, communication, heating and cooling.
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