CN109153876A - Aqueous polymer dispersions and water-based paint compositions comprising it - Google Patents
Aqueous polymer dispersions and water-based paint compositions comprising it Download PDFInfo
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- CN109153876A CN109153876A CN201680085934.7A CN201680085934A CN109153876A CN 109153876 A CN109153876 A CN 109153876A CN 201680085934 A CN201680085934 A CN 201680085934A CN 109153876 A CN109153876 A CN 109153876A
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- 229920000642 polymer Polymers 0.000 title claims abstract description 106
- 239000000203 mixture Substances 0.000 title claims abstract description 80
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 62
- 239000006185 dispersion Substances 0.000 title claims abstract description 49
- 239000003973 paint Substances 0.000 title claims abstract description 47
- 239000000178 monomer Substances 0.000 claims description 110
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 38
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 31
- 150000002148 esters Chemical class 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 26
- -1 (methyl) acrylic acid butylphosphoric acid ester Chemical class 0.000 claims description 24
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 24
- 239000003795 chemical substances by application Substances 0.000 claims description 21
- 239000002253 acid Substances 0.000 claims description 19
- 239000004202 carbamide Substances 0.000 claims description 19
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 claims description 17
- 239000000049 pigment Substances 0.000 claims description 12
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 9
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 8
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 claims description 7
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 5
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical group CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 5
- 238000010526 radical polymerization reaction Methods 0.000 claims description 5
- 150000001336 alkenes Chemical class 0.000 claims description 4
- 239000012736 aqueous medium Substances 0.000 claims description 4
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 4
- IAQRGUVFOMOMEM-UHFFFAOYSA-N but-2-ene Chemical group CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 claims description 3
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 claims description 2
- 230000009477 glass transition Effects 0.000 claims description 2
- MHZDONKZSXBOGL-UHFFFAOYSA-N propyl dihydrogen phosphate Chemical compound CCCOP(O)(O)=O MHZDONKZSXBOGL-UHFFFAOYSA-N 0.000 claims description 2
- KBLWLMPSVYBVDK-UHFFFAOYSA-N cyclohexyl prop-2-enoate Chemical compound C=CC(=O)OC1CCCCC1 KBLWLMPSVYBVDK-UHFFFAOYSA-N 0.000 claims 1
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 claims 1
- 238000000576 coating method Methods 0.000 abstract description 35
- 239000011248 coating agent Substances 0.000 abstract description 34
- 238000006116 polymerization reaction Methods 0.000 description 17
- 239000008199 coating composition Substances 0.000 description 16
- 239000002585 base Substances 0.000 description 14
- 150000003839 salts Chemical class 0.000 description 14
- 229910052751 metal Inorganic materials 0.000 description 13
- 239000002184 metal Substances 0.000 description 13
- 239000000758 substrate Substances 0.000 description 13
- 239000000126 substance Substances 0.000 description 12
- 239000004094 surface-active agent Substances 0.000 description 12
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 11
- 239000002518 antifoaming agent Substances 0.000 description 9
- 238000005260 corrosion Methods 0.000 description 9
- 230000007797 corrosion Effects 0.000 description 9
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 8
- 239000000839 emulsion Substances 0.000 description 8
- 238000005507 spraying Methods 0.000 description 7
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 6
- 238000007792 addition Methods 0.000 description 6
- 239000002562 thickening agent Substances 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 239000003513 alkali Substances 0.000 description 5
- 229910052783 alkali metal Inorganic materials 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- 239000008367 deionised water Substances 0.000 description 5
- 229910021641 deionized water Inorganic materials 0.000 description 5
- 239000003999 initiator Substances 0.000 description 5
- 238000010998 test method Methods 0.000 description 5
- 239000000080 wetting agent Substances 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 4
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 4
- 150000003863 ammonium salts Chemical class 0.000 description 4
- QEWYKACRFQMRMB-UHFFFAOYSA-N fluoroacetic acid Chemical compound OC(=O)CF QEWYKACRFQMRMB-UHFFFAOYSA-N 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 4
- 239000003595 mist Substances 0.000 description 4
- 239000011253 protective coating Substances 0.000 description 4
- 150000003254 radicals Chemical class 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- CIWBSHSKHKDKBQ-DUZGATOHSA-N D-isoascorbic acid Chemical compound OC[C@@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-DUZGATOHSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 3
- 230000003115 biocidal effect Effects 0.000 description 3
- 239000003139 biocide Substances 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 238000007720 emulsion polymerization reaction Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000004922 lacquer Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000010422 painting Methods 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 3
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 2
- WMDZKDKPYCNCDZ-UHFFFAOYSA-N 2-(2-butoxypropoxy)propan-1-ol Chemical compound CCCCOC(C)COC(C)CO WMDZKDKPYCNCDZ-UHFFFAOYSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical group CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- WIVTXBIFTLNVCZ-UHFFFAOYSA-N CC(=C)C(=O)OCCP(=O)=O Chemical compound CC(=C)C(=O)OCCP(=O)=O WIVTXBIFTLNVCZ-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 150000001341 alkaline earth metal compounds Chemical class 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 150000001450 anions Chemical class 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- 229940028356 diethylene glycol monobutyl ether Drugs 0.000 description 2
- LVTYICIALWPMFW-UHFFFAOYSA-N diisopropanolamine Chemical compound CC(O)CNCC(C)O LVTYICIALWPMFW-UHFFFAOYSA-N 0.000 description 2
- 229940043276 diisopropanolamine Drugs 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 229920003063 hydroxymethyl cellulose Polymers 0.000 description 2
- 229940031574 hydroxymethyl cellulose Drugs 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 239000010985 leather Substances 0.000 description 2
- 239000006210 lotion Substances 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- JPMIIZHYYWMHDT-UHFFFAOYSA-N octhilinone Chemical compound CCCCCCCCN1SC=CC1=O JPMIIZHYYWMHDT-UHFFFAOYSA-N 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 2
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical class CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 description 2
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 description 2
- 235000010352 sodium erythorbate Nutrition 0.000 description 2
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 2
- HJUGFYREWKUQJT-UHFFFAOYSA-N tetrabromomethane Chemical compound BrC(Br)(Br)Br HJUGFYREWKUQJT-UHFFFAOYSA-N 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- PSGCQDPCAWOCSH-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C=C)CC1C2(C)C PSGCQDPCAWOCSH-UHFFFAOYSA-N 0.000 description 1
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 1
- RBNPOMFGQQGHHO-UHFFFAOYSA-N -2,3-Dihydroxypropanoic acid Natural products OCC(O)C(O)=O RBNPOMFGQQGHHO-UHFFFAOYSA-N 0.000 description 1
- JLHMJWHSBYZWJJ-UHFFFAOYSA-N 1,2-thiazole 1-oxide Chemical compound O=S1C=CC=N1 JLHMJWHSBYZWJJ-UHFFFAOYSA-N 0.000 description 1
- RWNUSVWFHDHRCJ-UHFFFAOYSA-N 1-butoxypropan-2-ol Chemical compound CCCCOCC(C)O RWNUSVWFHDHRCJ-UHFFFAOYSA-N 0.000 description 1
- BMVXCPBXGZKUPN-UHFFFAOYSA-N 1-hexanamine Chemical compound CCCCCCN BMVXCPBXGZKUPN-UHFFFAOYSA-N 0.000 description 1
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- CUDYYMUUJHLCGZ-UHFFFAOYSA-N 2-(2-methoxypropoxy)propan-1-ol Chemical compound COC(C)COC(C)CO CUDYYMUUJHLCGZ-UHFFFAOYSA-N 0.000 description 1
- XYVAYAJYLWYJJN-UHFFFAOYSA-N 2-(2-propoxypropoxy)propan-1-ol Chemical compound CCCOC(C)COC(C)CO XYVAYAJYLWYJJN-UHFFFAOYSA-N 0.000 description 1
- COBPKKZHLDDMTB-UHFFFAOYSA-N 2-[2-(2-butoxyethoxy)ethoxy]ethanol Chemical compound CCCCOCCOCCOCCO COBPKKZHLDDMTB-UHFFFAOYSA-N 0.000 description 1
- BPGIOCZAQDIBPI-UHFFFAOYSA-N 2-ethoxyethanamine Chemical compound CCOCCN BPGIOCZAQDIBPI-UHFFFAOYSA-N 0.000 description 1
- UPGSWASWQBLSKZ-UHFFFAOYSA-N 2-hexoxyethanol Chemical compound CCCCCCOCCO UPGSWASWQBLSKZ-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- DETXZQGDWUJKMO-UHFFFAOYSA-N 2-hydroxymethanesulfonic acid Chemical compound OCS(O)(=O)=O DETXZQGDWUJKMO-UHFFFAOYSA-N 0.000 description 1
- IBZKBSXREAQDTO-UHFFFAOYSA-N 2-methoxy-n-(2-methoxyethyl)ethanamine Chemical compound COCCNCCOC IBZKBSXREAQDTO-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- YOOSAIJKYCBPFW-UHFFFAOYSA-N 3-[4-(3-aminopropoxy)butoxy]propan-1-amine Chemical class NCCCOCCCCOCCCN YOOSAIJKYCBPFW-UHFFFAOYSA-N 0.000 description 1
- SOYBEXQHNURCGE-UHFFFAOYSA-N 3-ethoxypropan-1-amine Chemical compound CCOCCCN SOYBEXQHNURCGE-UHFFFAOYSA-N 0.000 description 1
- LNYTUARMNSFFBE-UHFFFAOYSA-N 4-(diethylazaniumyl)benzoate Chemical compound CCN(CC)C1=CC=C(C(O)=O)C=C1 LNYTUARMNSFFBE-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
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- C08F212/06—Hydrocarbons
- C08F212/08—Styrene
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- C08F2800/00—Copolymer characterised by the proportions of the comonomers expressed
- C08F2800/20—Copolymer characterised by the proportions of the comonomers expressed as weight or mass percentages
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Abstract
A kind of aqueous polymer dispersions and the water-based paint compositions comprising the aqueous polymer dispersions, and the water-based paint compositions provide the gained coating with good anticorrosive property.
Description
Technical field
The present invention relates to aqueous polymer dispersions and include its water-based paint compositions.
Background technique
Solvent-borne coating composition including epoxy resin, polyurethane or alkyl resin because they corrosion resistance,
Durability, appearance and gloss and be widely used in metal coating coating.Water soluble acrylic acid polymeric dispersions compare solvent type
Dispersion has less environmental problem, and is commonly used in light-duty to medium-sized metal coating.
6,756,459 B2 of US discloses water-based emulsion copolymer, and it includes 28%-29% styrene, 36%-37% third
Olefin(e) acid ethylhexyl, 31%-32% methyl methacrylate and 2.5%-3% phosphoethylmethacrylate are single as polymerization
Member.When being applied to metal substrate, this kind of water-based emulsion copolymer can provide the painting with improved glossiness and corrosion resistance
Layer, for example, showing the rust or little no more than 20% after being exposed to salt fog at least 7 days according to ASTM B-117-97 method
In the blistering grade of " M ".For certain coating applications, such as general industry final lacquer and agriculture construction equipment coating, it needs to have
There is even better antiseptic property to be maintained for more than the salt fog of 240 hours under about 40~50 μm or even lower of thickness of dry film
The coating of test.Therefore, there is still a need for providing the aqueous polymer dispersions for the coating with above-mentioned anticorrosive property.
Summary of the invention
The present invention is by providing novel aqueous polymer dispersions and realizing comprising its water-based paint compositions
State anticorrosive property.Polymer in aqueous polymer dispersions includes phosphorous acid monomers, (methyl) acrylate base ester, urea
The specific combination of base monomer, hard monomer and soft monomer is as polymerized unit.
In a first aspect, the present invention is aqueous polymer dispersions, wherein the weight based on polymer, polymer include with
It is lower to be used as polymerized unit,
(a) the phosphorous acid monomers of 0.5 weight % to 3.2 weight %,
(b) (methyl) acrylate base ester of 10 weight % to 50 weight %,
(c) urea monomer of 0.3 weight % to 1.2 weight %,
(d) soft monomer of 25 weight % to 60 weight %, and
(e) hard monomer;
Wherein the weight average molecular weight of polymer is 110,000 or lower.
In second aspect, the present invention is the method for preparing the aqueous polymer dispersions of first aspect.The method includes:
Polymer is prepared in an aqueous medium to form waterborne polymeric by free radical polymerization in the presence of chain-transferring agent
Dispersion,
Wherein based on the weight of polymer, polymer includes to be used as polymerized unit below,
(a) the phosphorous acid monomers of 0.5 weight % to 3.0 weight %,
(b) (methyl) acrylate base ester of 10 weight % to 50 weight %,
(c) urea monomer of 0.3 weight % to 1.2 weight %,
(d) soft monomer of 30 weight % to 60 weight %, and
(e) hard monomer.
In the third aspect, the present invention is water-based paint compositions, it includes the aqueous polymer dispersions of first aspect and
Pigment.
" acrylic compounds " in the present invention include (methyl) acrylic acid, (methyl) alkyl acrylate, (methyl) acryloyl
Amine, (methyl) acrylonitrile and its modified form, such as (methyl) hydroxyalkyl acrylates.In entire chapter file, word segment
" (methyl) propylene ... " refers to both " metering system ... " and " propylene ... ".For example, (methyl) acrylic acid refers to
Both methacrylic acid and acrylic acid, and (methyl) methyl acrylate refers to methyl methacrylate and methyl acrylate two
Person.
The polymer that can be used in the present invention may include one or more phosphorous acid monomers as polymerized unit.Properly
Phosphorous acid monomers example include (methyl) acrylic acid alkylphosphonate, such as (methyl) acrylic acid etherophosphoric acid, (methyl)
Propylene acid phosphoric acid propyl ester, (methyl) acrylic acid butylphosphoric acid ester, its salt and its mixture;CH2=C (R)-C (O)-O- (R1O)n-P
(O)(OH)2, wherein R=H or CH3, R1=alkyl and n=2-6, such as SIPOMER PAM-100, SIPOMER PAM-200 and
SIPOMER PAM-300 is purchased from Su Wei (Solvay);Phosphoric acid alkoxy (methyl) acrylate, such as phosphoric acid ethylene glycol (first
Base) acrylate, p diethylaminobenzoic acid glycol (methyl) acrylate, phosphoric acid triethylene glycol (methyl) acrylate, propanediol phosphate
(methyl) acrylate, phosphoric acid dipropylene glycol (methyl) acrylate, phosphoric acid tripropylene glycol (methyl) acrylate, its salt and its
Mixture.Preferred phosphorous acid monomers are dihydrogen phosphoric acid ester monomers comprising (methyl) acrylic acid 2- etherophosphoric acid, (methyl)
Acrylic acid 2- phosphoric acid propyl ester, (methyl) acrylic acid 3- phosphoric acid propyl ester, (methyl) acrylic acid 3- phosphoric acid -2- hydroxypropyl acrylate, SIPOMER
Or mixtures thereof PAM-100, SIPOMER PAM-200, SIPOMER PAM-300.It is highly preferred that phosphorous acid monomers are methyl
Acrylic acid etherophosphoric acid.
Weight based on polymer, the polymer that can be used in the present invention may include phosphorous acid monomers below as poly-
Close unit: 0.5 weight % or more, 0.75 weight % or more or even 1 weight % or more, and simultaneously 3.2 weight % or
Less, 3 weight % or less, 2.5 weight % or less, 2 weight % or less or even 1.5 weight % or less.
The polymer that can be used in the present invention can further include one or more (methyl) acrylate base ester conducts
Polymerized unit.Suitably the example of (methyl) acrylate base ester includes (methyl) cyclohexyl acrylate, propylene acid methyl ring
Or mixtures thereof own ester, isobornyl methacrylate, isobornyl acrylate, propylene acid dihydride bicyclopentadiene ester.It is based on
The weight of polymer, polymer may include (methyl) acrylate base ester below as polymerized unit: 10 weight % or more
More, 15 weight % or more, 20 weight % or more, 25 weight % or more or even 30 weight % or more, and simultaneously 55
Weight % or less, 50 weight % or less, 45 weight % or less, 40 weight % or less or even 35 weight % or more
It is few.
The polymer that can be used in the present invention can further include one or more urea monomers as polymerized unit.Such as this
Used in text, term " urea monomer " refers to containing acrylate or methacrylate and cyclic annular urea groups (that is, imidazolidine -2-
Ketone groups) compound.Preferred urea monomer is or mixtures thereof urea groups methyl acrylate, urea groups acrylate.More preferably
Ground, urea monomer are as follows:
Or mixtures thereof.
Weight based on polymer, polymer may include urea monomer below as polymerized unit: 0.2 weight % or more
More, 0.3 weight % or more, 0.4 weight % or more, 0.5 weight % or more or even 0.6 weight % or more, and it is same
When 1.2 weight % or less, 1.0 weight % or less, 0.9 weight % or less or even 0.8 weight % or less.
The polymer that can be used in the present invention also may include one or more soft monomers as polymerized unit.Such as this paper institute
With term " soft monomer " refers to a kind of compound, the T of homopolymergLess than 25 DEG C.The T of soft monomergPreferably 0 DEG C or lower ,-
20 DEG C or lower, -50 DEG C or lower or even -60 DEG C are lower.Soft monomer can be selected from the Arrcostab of (methyl) acrylic acid, acetic acid
Or mixtures thereof vinyl acetate.The example of soft monomer includes the vinyl esters, butyl acrylate, acrylic acid 2- ethyl hexyl of tertiary carboxylic acid
The positive last of the ten Heavenly stems ester of ester, lauryl acrylate, n-BMA, lauryl methacrylate, methacrylic acid, i-butyl
Or mixtures thereof ester.Weight based on polymer, polymer may include soft monomer below as polymerized unit: 25 weight % or
More, 30 weight % or more, 32 weight % or more or even 35 weight % or more, and simultaneously 60 weight % or less,
55 weight % or less, 50 weight % or less, 45 weight % or less or even 40 weight % or less.
The polymer that can be used in the present invention can further include one or more hard monomers as polymerized unit.As herein
Used, term " hard monomer " refers to a kind of compound, the T of homopolymergHigher than 25 DEG C.The T of hard monomergPreferably 50 DEG C or more
Height, 80 DEG C or higher or even 100 DEG C or higher.Hard monomer herein does not include above-mentioned (methyl) acrylate base ester.
The glass transition temperature of homopolymer is found in such as " polymer handbook (Polymer Handbook) ", J.Brandrup and
E.H.Immergut chief editor, interdisciplinary science publishing house (Interscience Publishers).Hard monomer can be selected from vinyl aromatic (co)
Fragrant compounds of group, (methyl) acrylic acid, the C of (methyl) without naphthenic acid1-C2Or mixtures thereof Arrcostab,.The reality of suitable hard monomer
Example include styrene, methacrylic acid, acrylic acid, methyl acrylate, ethyl methacrylate, methacrylic acid 2- hydroxy ester,
Or mixtures thereof acrylonitrile,.In one embodiment, in addition to phosphorous acid monomers, (methyl) acrylic acid as polymerized unit
Except cycloalkyl ester, urea monomer and soft monomer, the rest part of polymer is the polymerized unit of hard monomer.For example, based on poly-
The weight of object is closed, polymer may include hard monomer below as polymerized unit: 10 weight %, 15 weight % or more, 20 weights
Measure % or more or even 30 weight % or more, and simultaneously 60 weight % or less, 55 weight % or less, 50 weight % or
Less or even 45 weight % or less.The total concentration by weight of the polymerized unit of polymer is equal to 100%.
The weight average molecular weight for the polymer that can be used in the present invention can be 110,000 or smaller, for example, 105,000 or more
Small, 100,000 or smaller, 90,000 or smaller, 80,000 or smaller or even 70,000 or smaller, and simultaneously, 20,000 or
More greatly, 30,000 or bigger, 40,000 or bigger, 50,000 or bigger or even 60,000 or bigger.Weight average molecular weight is available
Polystyrene standards are measured by gel permeation chromatography (GPC).
Type and the content that may be selected to constitute the monomer of the polymerized unit of polymer in polymerization are suitable for providing to have
The T of different applicationgPolymer.The T for the polymer that can be used in the present inventiongIt can be 0 DEG C or higher, 10 DEG C or higher or even
20 DEG C or higher, and 60 DEG C or lower simultaneously, 50 DEG C or lower or even 40 DEG C or lower.T hereingBy using linear
Equation calculates, for example,
Tg=Wa*Tga+Wb*Tgb+Wc*Tgc
Wherein Tga、TgbAnd TgcRefer respectively to the T of the homopolymer of monomer a, monomer b and monomer cg;And Wa、WbAnd WcRespectively
Refer to the weight fraction of monomer a, monomer b and monomer c, this weight based on total monomer.
It is preferably based on polymer weight, the polymer that can be used in the present invention includes to be used as polymerized unit below,
(a) the phosphorous acid monomers of 1.0 weight % to 1.5 weight %;
(b) (methyl) acrylate base ester of 20 weight % to 30 weight %;
(c) urea monomer of 0.5 weight % to 0.9 weight %;
(d) soft monomer of 30 weight % to 45 weight %, the soft monomer are selected from butyl acrylate, acrylic acid 2- ethyl hexyl
Or mixtures thereof the positive last of the ten Heavenly stems ester of ester, lauryl acrylate, methacrylic acid, isobutyl acrylate;With
(e) hard monomer, the hard monomer are selected from styrene, methacrylic acid, acrylic acid, acrylonitrile, hydroxyethyl methacrylate
Or mixtures thereof base ester.
The method for preparing the polymer that can be used in the present invention may include polymerization technique well known in the art.Polymer can be
It is prepared in an aqueous medium in the presence of chain-transferring agent by being used to prepare the free radical polymerization of the monomer of polymer, it is aqueous to be formed
Polymeric dispersions.The emulsion polymerization of above-mentioned monomer is preferred method.Monomer, which refers to, is used to prepare polymer, that is, shape after polymerizeing
At the above compound or monomer of the polymerized unit of polymer.It is used to prepare the monomer of polymer can include: above-mentioned phosphorous acid
Monomer, (methyl) acrylate base ester, urea monomer, soft monomer and hard monomer.The total concentration by weight of monomer is equal to 100%.
In one embodiment, phosphorous acid monomers, (methyl) acrylate base ester, urea monomer, soft monomer and hard monomer is total
Weight concentration is equal to 100%.The weight content of total weight based on monomer, each monomer can be substantially and as described above based on poly-
This kind of monomer of weight for closing object is identical as the weight content of polymerized unit.It is used to prepare the total concentration by weight of the monomer of polymer
Equal to 100%.The mixture for being used to prepare the monomer of polymer can pure or Yu Shuizhong emulsion form addition;Or it is preparing
It is continuously added in the reaction period of polymer with one or many additions or in a linear or non-linear fashion, or combinations thereof.
Temperature suitable for emulsion polymerisation process can be less than 100 DEG C, in the range of 30 DEG C to 95 DEG C or in 50 DEG C to 90 DEG C of model
In enclosing.The multistage free radical polymerization using above-mentioned monomer can be used, sequentially formed at least two stages, and typically result in
Form the multistage polymerization object comprising at least two polymer compositions.Each stage of free radical polymerization can pass through above-mentioned monomer
Emulsion polymerization carries out.
In polymerization, radical initiator can be used.The polymerization of polymer can be that heat causes or oxidation is gone back
The emulsion polymerization that original causes, and each stage preferably when using multistage polymerization method is such.Suitable free radical
The example of initiator includes hydrogen peroxide, tert-butyl hydroperoxide, isopropyl benzene hydroperoxide, ammonium persulfate and/or alkali metal mistake
Sulfate, sodium perborate, peroxophosphoric acid and its salt;The ammonium salt or alkali metal salt of potassium permanganate and peroxy-disulfuric acid.Based on monomer
Total weight, the dosage of radical initiator generally can be 0.01 weight % to 3.0 weight %.Can in polymerization use comprising
The redox system of the above-mentioned additional suitable reducing agent of initiator.The example of suitable reducing agent includes formaldehyde sulfoxylate hydrogen
Sodium, ascorbic acid, arabo-ascorbic acid, the alkali metal salt of acid containing sulphur and ammonium salt (such as sodium sulfite, bisulfites, thio
Sulfate, sulfoxylate, sulfide, sulfohydrate or dithionite), methyl sulfinate, acetone bisulfites, ethyl alcohol
The salt of acid, methylol sulfonic acid, glyoxylic acid hydrate, lactic acid, glyceric acid, malic acid, tartaric acid and aforementioned acid.Iron, copper, manganese,
Silver, platinum, vanadium, nickel, chromium, palladium or cobalt metal salt can be used for catalytic oxidation-reduction reaction.Optionally use the chela of the metal
Mixture.
In the polymerization for the polymer that can be used in the present invention, surfactant can be used.Surfactant can be
It is added before monomer polymerization or during monomer polymerization or combinations thereof.A part of surfactant can also add after polymerisation
Add.When using multistage polymerization, surfactant can be used for two stages or only use in the first phase.These surfaces are living
Property agent may include anion and/or nonionic emulsifier.The example of suitable surfactant includes alkyl, aryl or alkaryl
The alkali metal salts or ammonium salt of sulfuric ester, sulphonic acid ester or phosphate;Alkyl sulfonic acid;Sulfosuccinate;Fatty acid;Ethylenic bond insatiable hunger
And surfactant monomer;And ethoxylated alcohol or phenol.In some preferred embodiments, alkyl, aryl or alkane are used
The surfactant of the alkali metal salts or ammonium salt of aromatic yl acid ester.Based on being used to prepare aqueous polymer dispersions of the invention
The weight of total monomer, the combined amount of surfactant used are usually 0.1 weight % to 6 weight % or 0.3 weight % to 1.5 weights
Measure %.
In the polymerization for the polymer that preparation can be used in the present invention, it can be used one or more chain-transferring agents to drop
The molecular weight of low emulsion polymer and/or provide in other ways by (one or more) any initiation generated free radicals
Different molecular weight distributions of the agent through obtaining.Chain-transferring agent can be selected from halogen compounds, such as tetrabromomethane;Allyl chemical combination
Object;Or mercaptan, such as alkyl thioglycolic acid salt, alkyl thiol alkanoate and C4-C22Linear or branched alkyl group mercaptan.It is preferred that straight
Chain or branch C4-C22Alkyl hydrosulfide, such as n-dodecyl mercaptan and tert-dodecylmercaotan.In the major part of entirely reaction period
Or in whole or during the finite part of reaction period, such as in kettle charging and in the reduction in residual monomer stage, chain
Transfer agent one or many can add, or continuous addition in a linear or non-linear fashion.Chain-transferring agent can be made with effective quantity
With so that resulting polymers have required GPC weight average molecular weight, for example, 105,000 or lower.Shape is used for based on monomer
At the total weight of polymer, chain-transferring agent can be used with the amount of 0 to the 5 weight weight of % or 0.2 to 1 %.
After polymerization, polymer obtained can be neutralized as neutralizer by using one or more alkali.Suitable alkali
Example include ammonia;Alkali or alkaline earth metal compound, such as sodium hydroxide, potassium hydroxide, calcium hydroxide, zinc oxide, oxidation
Magnesium, sodium carbonate;Primary amine, secondary amine and tertiary amine, such as triethylamine, ethamine, propylamine, single isopropylamine, dibutyl amine, hexylamine, ethanol amine, diethyl
Amine, dimethylamine, di-n-propylamine, tri-n-butylamine, triethanolamine, dimethoxy-ethylamine, 2- ethoxy ethyl amine, 3- ethoxy propylamine, two
It is methylethanolamine, diisopropanolamine (DIPA), morpholine, ethylenediamine, 2- diethylamino-ethylamine, 2,3- diaminopropanes, 1,2- propane diamine, new
Pentanediamine, dimethylamino propylamine, hexamethylene diamine, 4,9- dioxa dodecane -1,12- diamines, polyethyleneimine or poly-
Vinylamine;Aluminium hydroxide;Or mixtures thereof.
The average grain diameter of polymer in aqueous polymer dispersions of the invention can be 70nm to 150nm or 80nm extremely
120nm such as passes through BI-90 particle size instrument.
Aqueous polymer dispersions of the invention further wrap aqueous.Total weight based on water-borne dispersions, the concentration of water
It can be 30 weight % to 90 weight % or 40 weight % to 80 weight %.Aqueous dispersion of the invention can be used for many applications, packet
Include such as ship and protective coating, general industry final lacquer, metal protective coating, woodwork coating, building coating, traffic coating,
Coating for paper, leather coating and building coating.The present invention also provides the water paints comprising above-mentioned aqueous polymer dispersions
Composition.Water with the solid weight meter of the total weight based on water-based paint compositions, in water-based paint compositions of the invention
Property polymeric dispersions can with 10% or more, 13% or more or even 15% or more, and simultaneously 40% or less, 28%
Less or even 25% or less amount exist.
Water-based paint compositions of the invention also may include pigment and/or filler.Pigment may include inorganic pigment and organic
Pigment, such as titanium dioxide (TiO2), zinc oxide, iron oxide, zinc sulphide, barium sulfate, barium carbonate, be purchased from Dow Chemical (The
Dow Chemical Company) Opacifying polymers, such as ROPAQUETM(ROPAQUE is Dow Chemical to Ultra E
Or mixtures thereof trade mark) and corrosion-inhibiting pigment such as trbasic zinc phosphate, calcium phosphate complex,.The example of suitable filler includes talcum
(hydrated magnesium silicate), silica, clay, calcium sulfate, alumino-silicate, silicate, zeolite, mica, diatomite, are consolidated calcium carbonate
Body or hollow glass, ceramic bead, nepheline syenite, feldspar, diatomite, calcined diatomite, aluminium oxide, kaolin, pyrophyllite, treasure
Or mixtures thereof Zhu Yan, barite, wollastonite.This kind of colored coating composition has the model in 0 to 40% or 10% to 30%
Enclose interior pigment volume concentration (PVC) (PVC).PVC is calculated as PVC (%)=pigment and total volume/coating composition of filler is total
Dry volume.
Water-based paint compositions of the invention can further include one or more defoaming agents." defoaming agent " herein be
Refer to the chemical addition agent for reducing and hindering formation of foam.Defoaming agent may be based on the defoaming agent of silicone, the defoaming based on mineral oil
Or mixtures thereof agent, the defoaming agent based on ethylene oxide/propylene oxide, polyalkyl acrylate.Based on water-based paint compositions
Total weight, defoaming agent can be with 0 to 1 weight %, 0.01 weight % to 0.8 weight % or 0.03 weight % to 0.5 weight %'s
Amount exists.
Water-based paint compositions of the invention can further include one or more thickeners, also referred to as " rheology modified
Agent ".Thickener may include polyvinyl alcohol (PVA), clay material, acid derivative, acid copolymer, the thickening of carbamate association type
Or mixtures thereof agent, polyether urea polyurethanes, polyether-polyurethane.The example of suitable thickener includes the swellable lotion of alkali (ASE),
The acrylate copolymer such as neutralized through sodium or ammonium;The swellable lotion of the alkali of hydrophobically modified (HASE), such as the acrylic acid of hydrophobically modified
Copolymer;Association thickener, such as the ethoxylated urethane (HEUR) of hydrophobically modified;And cellulose thickener, such as
Methyl cellulose ether, hydroxymethyl cellulose (HMC), hydroxyethyl cellulose (HEC), hydrophobically modified hydroxyethyl cellulose
(HMHEC), sodium carboxymethylcellulose (SCMC), carboxymethyl 2- sodium hydroxyethyl cellulose, 2- hydroxypropyl methyl cellulose, 2- hydroxyl second
Ylmethyl cellulose, 2- hydroxy butyl methyl cellulose, 2- hydroxyethyl ethylcellulose and 2- hydroxypropyl cellulose.Preferably, increase
Thick dose is HEUR.Total weight based on water-based paint compositions, thickener can be with 0 to 3 weight %, 0.05 weight % to 2 weights
The amount for measuring % or 0.1 weight % to 1 weight % exists.
Water-based paint compositions of the invention can further include one or more wetting agents." wetting agent " herein be
Refer to the surface tension for reducing coating composition, so that water-based paint compositions are more easily spread in substrate surface or penetrate substrate
The chemical addition agent on surface.Wetting agent can be multi-carboxylate, anion, amphoteric ion or non-ionic.Based on water paint group
The total weight of object is closed, wetting agent can be with 0 to 2.5 weight %, 0.1 weight % to 2 weight % or 0.2 weight % to 1 weight %'s
Amount exists.
Water-based paint compositions of the invention can further include one or more coalescent." coalescent " herein be
Refer at ambient conditions by melting of polymer pellets at the slow evaporation solvent of continuous film.The example packet of suitable coalescent
Include 2- n-butoxy ethanol, dipropylene glycol n-butyl ether, propylene glycol n-butyl ether, dipropylene glycol methyl ether, propylene glycol monomethyl ether, propylene glycol just
Propyl ether, diethylene glycol monobutyl ether, ethylene glycol monobutyl ether, ethylene glycol monohexylether, triethylene glycol butyl ether, dipropylene glycol n-propyl ether,
Or mixtures thereof n-butyl ether.Preferred coalescent include dipropylene glycol n-butyl ether, ethylene glycol monobutyl ether, diethylene glycol monobutyl ether,
Or mixtures thereof n-butyl ether.Total weight based on water-based paint compositions, coalescent can be with 0 to 10 weight %, 0.1 weight % extremely
The amount of 9 weight % or 1 weight % to 8 weight % exists.
Water-based paint compositions of the invention can further include water.Total weight based on water-based paint compositions, water
Concentration can be 30 weight % to 90 weight %, 40 weight % to 80 weight % or 60 weight % to 70 weight %.
In addition to component as described above, water-based paint compositions of the invention be can further include in following additive
It is any or combination: buffer, neutralizer, dispersing agent, moisturizer, mould inhibitor, biocide, anti skinning agent, colorant, stream
Dynamic agent, antioxidant, plasticiser, leveling agent, thixotropic agent, adhesion promoter and grinding mediator.Based on the total of water-based paint compositions
Weight, these additives can be with the groups of 0 to 10 weight %, 0.001 weight % to 10 weight % or 0.01 weight % to 2 weight %
Resultant exists.The solid content of water-based paint compositions can be 30 volume % to 55 volume %.
Water-based paint compositions of the invention can be prepared using technology known to paint field.Prepare aqueous painting of the invention
The method of feed composition may include by blending aqueous polymer dispersions and other optional components as described above.Aqueous painting
Component in feed composition can be mixed in any order to provide water-based paint compositions of the invention.In above-mentioned optional components
It is any to be added to during mixing or before in composition to form water-based paint compositions.For example, optionally, at least
A kind of pigment under high shear it is fully dispersed in an aqueous medium,, can in alternative solution as providing COWLES mixer
Use at least one pre-dispersed pigment.Then aqueous polymer dispersions and as described above are added under low sheraing stirring
Other optional components.
Water-based paint compositions of the invention when be coated in perishable substrate such as such as cold-rolled steel when, it is sudden and violent at least 240 hours
After being exposed to salt fog, the rust and blistering grade " F " or more preferable less than 5% are shown under 50 ± 10 μm of thickness of dry film.Salt fog is surveyed
Examination can be carried out according to ASTM B-117-2011 method.According to ASTM D3359-2009 method, when being coated onto, perishable substrate is for example cold
When steel rolling, under 50 ± 10 μm of thickness of dry film, water-based paint compositions can also show " 4B " or higher adhesion level.
The present invention also provides the methods for the corrosion resistance for improving perishable substrate such as metal.Method includes: providing the present invention
Water-based paint compositions, water-based paint compositions are coated to metal substrate, and dry or allow dry aqueous coating composition
Object is to form coating." improving corrosion resistance " means that coating has improved corrosion resistance, i.e., according to the side B-117-2011 ASTM
Method shows the rust and blistering grade less than 5% with a thickness of 50 ± 10 μm of coatings after at least 240 hours are exposed to salt fog
" F " or more preferable.
Water-based paint compositions of the invention can be coated to and adhere to substrate, such as metal, the surface primed and in advance
The surface of japanning.Under room temperature (20 DEG C -25 DEG C) or under raised temperature (such as 35 DEG C to 60 DEG C), drying is dried or allowed
Water-based paint compositions on substrate, to form film (that is, coating).
The method of prepares coating may include forming water-based paint compositions of the invention, and water-based paint compositions are coated to
Substrate, and dry or allow to dry coated coating composition to form coating.
Method using coating composition of the invention may include: by coating composition to substrate, and it is dry or
Allow to dry coated coating composition.Water-based paint compositions of the invention can by include brushing, dip-coating, roller coating and
The existing way of spraying is coated to substrate.Water-based paint compositions are preferably coated by spraying.Standard spray technology can be used
And spraying equipment, (such as such as air atomizing spraying, aerial spraying, airless spraying, the spraying of high volume low pressure and electrostatic spraying
The coating of electrostatic bell jar) and manual or automaticization method.
Water-based paint compositions are suitable for various coating applications, as ship protective coating, general industry final lacquer, metal are protected
Protect coating, woodwork coating, building coating, traffic coating, coating for paper and leather coating.Water-based paint compositions are particularly suitable for
Metal protective coating.Water-based paint compositions are used as priming paint, finishing coat, as the single paint for directly arriving metal coating, or and its
Its Coating material composition is to form laminated coating.
Example
Some embodiments of the present invention will now be described in the following example, wherein unless otherwise stated, otherwise all numbers
It is by weight with percentage.
In example generation's aqueous polymer dispersions in use following material:
Styrene (" ST "), 2-EHA (" EHA "), methacrylic acid (" MAA ") and methyl methacrylate
Ester (" MMA ") is purchased from magnificent instrument chemicals (Huayi Chemicals).
Cyclohexyl methacrylate (" CHMA ") is purchased from BASF.
Butyl acrylate (" BA "), phosphoethylmethacrylate (" PEM ") and the dilute urea of methacryloylethyl second
(" MEU ") is purchased from Dow Chemical.
N-dodecyl mercaptan (" nDDM ") is used as chain-transferring agent.
RHODAFAC RS-610 purchased from Su Wei is used as phosphate surfactant active.
DISPONILFES-32 is available from the surfactant of BASF.
KATHON purchased from Dow ChemicalTMPreservative be isothiazolone and be used as biocide (KATHON be pottery
The trade mark of family name chemical company).
NOPCO NDW purchased from Sheng Nuopuke (San Nopco) is a kind of mineral oil and is used as defoaming agent.
Following standard analytical equipment and method are used in example.
It is done by the Spreed coated paint composition in cold rolling steel substrate and in the controlled temperature room of 23 DEG C/50% relative humidity
Panel is prepared over dry 7 days, obtains the panel that thickness of dry film is 40-50 μm.Panel obtained is assessed according to following test method
Characteristic (anticorrosion, adhesiveness dry and wet and water resistance).
Salt spray test
Corrosion resistance is by being exposed to salt mist environment (5% chlorine for prepared panel according to ASTM B-117-2011 method
Change sodium mist) it is tested.Before exposure, with the metal of adhesive tape (3M plastic adhesive tape #471) covering exposure.It is drawn made of blade
Line scrapes the lower half portion for arriving panel before being close in exposure.Panel is exposed to salt mist environment 240 hours, is then taken out to evaluate
It blisters and gets rusty.It is as the result is shown blistering/rust grade.Grade of blistering is carried out according to ASTM D714-02 (2009) method, and is wrapped
Include a number and one or more letter.Letter is the qualitative representation of bubble density, wherein " F " is indicated seldom, " D " indicates close
Collection, " MD " indicates medium dense, and " D " indicates intensive.Number refers to the size of blistering, wherein 0 is full-size, 10 be not have
Blistering.Number is bigger, and the size of blistering is smaller.Rust grade is shown as the panel such as according to ASTM D610-2001 test method
The percentage of upper rust.Therefore, the result of 8F/3% rust means the small blistering for having a small amount of, and there are also 3% panels to be covered by rust.It rises
Bubble grade is F or panel that is more preferable and becoming rusty less than 5% is acceptable.
Dry and wet adhesiveness
According to the dry adhesion of the panel of ASTM D3359-2009 method assessment preparation.
Wet adhesion: the panel of preparation is immersed in 23 DEG C of water 24 hours.Then, panel is taken out and is padded from water
It is dry.Then the film on panel is crosscutting and tested according to ASTM D3359-2009 method.
The percentage of the paint films for removal is shown in table 1 in the grade of both dry adhesion and wet adhesion, thus 5B
Be it is best, 0B is worst.Grade is that 4B or better panel are acceptable.
Table 1
| The area percentage of removal | Classification |
| 0%, do not have | 5B |
| Less than 5% | 4B |
| 5%~15% | 3B |
| 15%~35% | 2B |
| 36%~65% | 1B |
| Greater than 65% | 0B |
Water resistance
Prepared panel is immersed in the water, and observes the amount of rust and blistering in different time.With in salt spray test
Those described above carries out blistering grading and rust grading substantially the samely, for example, blistering grading and rust grading are respectively according to ASTM
D714-02 (2009) method and ASTM D610-2001 method carry out.Water-fast grade is that F or better panel are acceptable.
Molecular weight
It dissolves a sample in tetrahydrofuran/fluoroacetic acid (FA) (5%), and concentration is 2mg/mL and before gpc analysis
It is filtered by 0.45 μm of PTFE filter.GPC experiment (Agilent (Agilent) 1200 and One Mixed B column (7.8x
300mm), it connects, 65#) for measuring molecular weight.Data are obtained, and prompt using Agilent refractive index detector (40 DEG C) and peace
Human relations GPC software is handled.Data are collected from a formula double injection.Calibration curve is 1 narrow reference substance of PL polystyrene, molecule
Range is measured from 2329,000 to 1480g/mol, is fitted using multinomial third.Mobile phase solvent is tetrahydrofuran.Flow velocity is
1.0mL/min, column temperature are 40 DEG C.
1 aqueous polymer dispersions of example (Ex)
RHODAFAC RS-610 surfactant (35g, 25% activity) is dissolved in deionized water by the preparation-of monomer emulsions
In (1075g), stir simultaneously.Monomer by the way that following monomer to be added slowly to prepare in the solution of agitation emulsification mixes
Object: 2-EHA, ST, CHMA, MAA, MEU and PEM.
The solution of DISPONIL FES-32 surfactant (16.5g, 31% activity) and deionized water (455g) will be contained
It is put into 4 neck, 5 liters of round-bottomed flasks equipped with thermocouple, cooling condenser and agitator and is heated to 85 DEG C under a nitrogen.To
Aqueous sodium carbonate (the 1.4g sodium carbonate in 38g deionized water), ammonium persulfate (APS) initiator solution are added in flask
(the 1.4g APS in 15g deionized water) and 4.1% monomer emulsions.In about 5 minutes, 3 DEG C and reaction are increased by temperature
The initiation of the cosmetic variation confirmation polymerization of mixture.After stopping generating generation, by remaining list within 90 minutes periods
Precursor emulsion is added gradually in flask, is stirred simultaneously.Polymeric reaction temperature is maintained at 87 DEG C -89 DEG C.After completed addition,
The container containing monomer emulsions is rinsed with 30g deionized water and leads to the feed conduit in flask, and flushing liquor add-back is burnt
In bottle.Reaction mixture is kept for 10 minutes at 85 DEG C, is subsequently cooled to 80 DEG C.The tertiary fourth of catalyst was added together through 30 minutes
Base hydrogen peroxide (t-BHP) and reducing agent arabo-ascorbic acid (IAA) are to add monomer.It is after the additional agent stage, reactant is cold
But to 50 DEG C, and pH 7.0-8.0 then is neutralized to ammonia.Reaction mixture is kept 10 minutes at 45 DEG C -50 DEG C, so
Biocide and defoaming agent are added in 10 minutes afterwards.Reactant is cooled to room temperature, aqueous polymer dispersions are obtained.
Example 2-8 aqueous polymer dispersions
According to the identical program of the above-mentioned aqueous polymer dispersions for being used to prepare example 1, based on the polymerization provided in table 2
Object composition, prepares aqueous polymer dispersions.The molecular weight of polymer is measured according to above-mentioned test method and is given in Table 2.
Table 2
* with the weight ratio of the polymerized unit of monomer in the digital representation polymer of monocline line separation
Compare (Comp) example A-K aqueous polymer dispersions
According to the identical program of the above-mentioned aqueous polymer dispersions for being used to prepare example 1, based on the polymerization provided in table 3
Object composition, prepares aqueous polymer dispersions.The molecular weight of polymer is measured according to above-mentioned test method, and is given in Table 3.
Table 3
* with the weight ratio of the polymerized unit of monomer in the digital representation polymer of monocline line separation
Coating composition P-1 to P-7 and P-A to P-K
Polymeric dispersions obtained above are used as the formula provided in based on table 4 and 5 and prepare coating composition P-1
To the binder of P-7 and P-A into P-K.First using conventional laboratory blender mixing water, dispersing agent, wetting agent, neutralization
Then agent, defoaming agent and pigment add water again to allow pigment thoroughly to soak to form grinding mist.By binder, water and neutralization
Agent is mixed to form pre-composition, is then added to the abrasive material of above-mentioned acquisition in pre-composition 10 minutes.Then flash rusting is inhibited
Agent, rheology modifier and coalescent are added in the mixture of above-mentioned acquisition to obtain coating composition.Coating group obtained
Closing object all has 20% pigment volume concentration (PVC) (PVC) and 40% volume solid.It is obtained according to the assessment of above-mentioned test method
Coating composition.Table 5 and 6 gives the characteristic of obtained film.
Table 4
* OROTAN and ACRYSOL is the trade mark of Dow Chemical.
Table 5 and 6 gives the characteristic of the coating made of the coating composition of above-mentioned acquisition.As shown in table 5, extremely by P-1
Coating made of the coating composition of P-8 shows excellent corrosion resistance (grade F or higher) and good adhesiveness.Phase
Than under, as shown in table 6, comparing coating composition, (coating made of P-A to P-K) shows poor corrosion resistance.
Table 5
Table 6
Claims (14)
1. a kind of aqueous polymer dispersions, wherein the weight based on the polymer, the polymer includes below as poly-
Unit is closed,
(a) the phosphorous acid monomers of 0.5 weight % to 3.2 weight %,
(b) (methyl) acrylate base ester of 10 weight % to 50 weight %,
(c) urea monomer of 0.3 weight % to 1.2 weight %,
(d) soft monomer of 25 weight % to 60 weight %, and
(e) hard monomer;
Wherein the weight average molecular weight of the polymer is 110,000 or smaller.
2. aqueous polymer dispersions according to claim 1, wherein the glass transition temperature of the polymer is 0 DEG C
To 60 DEG C.
3. aqueous polymer dispersions according to claim 1 or 2, wherein the weight average molecular weight of the polymer is 20,
000 to 80,000.
4. aqueous polymer dispersions according to claim 1 or 2, wherein the weight based on the polymer, described poly-
Closing object includes the phosphorous acid monomers of 0.7 weight % to 2.5 weight % as polymerized unit.
5. aqueous polymer dispersions according to claim 1 or 2, wherein the phosphorous acid monomers are selected from (methyl) third
Or mixtures thereof olefin(e) acid etherophosphoric acid, (methyl) propylene acid phosphoric acid propyl ester, (methyl) acrylic acid butylphosphoric acid ester.
6. aqueous polymer dispersions according to claim 1 or 2, wherein the weight based on the polymer, described poly-
Closing object includes the urea monomer of 0.5 weight % to 1.0 weight % as polymerized unit.
7. aqueous polymer dispersions according to claim 1 or 2, wherein the urea monomer is selected from urea groups acrylic acid first
Or mixtures thereof ester, urea groups acrylate.
8. aqueous polymer dispersions according to claim 1 or 2, wherein the weight based on the polymer, described poly-
Closing object includes (methyl) acrylate base ester described in 20 weight % to 40 weight % as polymerized unit.
9. aqueous polymer dispersions according to claim 1 or 2, wherein described (methyl) acrylate base ester is first
Base cyclohexyl acrylate.
10. aqueous polymer dispersions according to claim 1 or 2, wherein the hard monomer is selected from styrene, methyl-prop
Or mixtures thereof olefin(e) acid, acrylic acid.
11. aqueous polymer dispersions according to claim 1 or 2, wherein the soft monomer is selected from butyl acrylate, third
Or mixtures thereof the positive last of the ten Heavenly stems ester of olefin(e) acid 2- ethylhexyl, lauryl acrylate, methacrylic acid, isobutyl acrylate.
12. aqueous polymer dispersions according to claim 1 or 2, wherein the weight based on the polymer, described poly-
Closing object includes to be used as polymerized unit below,
(a) the phosphorous acid monomers of 1.0 weight % to 1.5 weight %;
(b) (methyl) acrylate base ester of 20 weight % to 30 weight %;
(c) urea monomer of 0.5 weight % to 0.9 weight %;
(d) soft monomer of 30 weight % to 45 weight %, the soft monomer be selected from butyl acrylate, 2-EHA,
Or mixtures thereof lauryl acrylate;With
(e) hard monomer, the hard monomer are selected from or mixtures thereof styrene, methacrylic acid, acrylic acid.
13. a kind of method for preparing aqueous polymer dispersions according to any one of claim 1 to 12, it includes:
Polymer is prepared by free radical polymerization in the presence of chain-transferring agent and prepares the polymer in an aqueous medium to be formed
The aqueous polymer dispersions,
Weight wherein based on the polymer, the polymer include to be used as polymerized unit below,
(a) the phosphorous acid monomers of 0.5 weight % to 3.0 weight %,
(b) (methyl) acrylate base ester of 10 weight % to 50 weight %,
(c) urea monomer of 0.3 weight % to 1.2 weight %,
(d) soft monomer of 30 weight % to 60 weight %, and
(e) hard monomer.
14. a kind of water-based paint compositions, it includes waterborne polymeric according to any one of claim 1 to 12 dispersions
Body and pigment.
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| PCT/CN2016/084662 WO2017206162A1 (en) | 2016-06-03 | 2016-06-03 | Aqueous polymer dispersion and aqueous coating composition comprising the same |
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| US12286550B2 (en) * | 2016-12-29 | 2025-04-29 | Dow Global Technologies Llc | Aqueous polymer dispersion and aqueous coating composition comprising the same |
| BR112020025078A2 (en) * | 2018-07-12 | 2021-03-23 | Dow Global Technologies Llc | aqueous dispersion, aqueous dispersion preparation process, and aqueous coating composition |
| ES2993130T3 (en) * | 2018-08-31 | 2024-12-23 | The Univ Of The Basque Country / Institute For Polymer Materials Polymat | A method for providing coating systems with corrosion-protective properties |
| WO2020062019A1 (en) * | 2018-09-28 | 2020-04-02 | Dow Global Technologies Llc | Aqueous polymer dispersion and aqueous coating composition comprising thereof |
| EP4077427B1 (en) * | 2019-12-18 | 2024-01-03 | Dow Global Technologies LLC | Aqueous dispersion of occluded polymer particles |
| JP7577851B2 (en) * | 2021-06-01 | 2024-11-05 | デンカ株式会社 | Polymer having phosphoric acid group or phosphoric acid ester group, method for producing same, and resin composition |
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- 2016-06-03 WO PCT/CN2016/084662 patent/WO2017206162A1/en not_active Ceased
- 2016-06-03 KR KR1020187036994A patent/KR102501077B1/en active Active
- 2016-06-03 JP JP2018561276A patent/JP6678254B2/en active Active
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Also Published As
| Publication number | Publication date |
|---|---|
| WO2017206162A1 (en) | 2017-12-07 |
| EP3464494A4 (en) | 2020-01-08 |
| EP3464494A1 (en) | 2019-04-10 |
| CN109153876B (en) | 2021-06-25 |
| KR20190013857A (en) | 2019-02-11 |
| JP2019522072A (en) | 2019-08-08 |
| EP3464494B1 (en) | 2021-12-22 |
| US20190292399A1 (en) | 2019-09-26 |
| JP6678254B2 (en) | 2020-04-08 |
| KR102501077B1 (en) | 2023-02-17 |
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