CN106229605A - A kind of massive phased array accurate installation method of antenna based on mathematical modeling - Google Patents
A kind of massive phased array accurate installation method of antenna based on mathematical modeling Download PDFInfo
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Abstract
本发明公开了一种基于数学建模的大型相控阵天线精准安装方法,适用于大尺寸、安装精度要求高的单翼或双翼大型相控阵天线精准安装及调测,属于微波遥感总体总装设计领域。该方法包括步骤:(1)建立星体坐标系;(2)、精调星体姿态;(3)测量天线和星体上安装点的坐标;(4)建立数学模型,计算调整垫片;(5)根据计算结果添加垫片安装天线;(6)测量平面综合指向,修正垫片。本发明避免了大型相控阵天线重复试凑装调影响天线装星精度和效率的问题,具有工程可实施性强、安装精度易保证、减少装调及精测次数、提高安装效率等优点。
The invention discloses a precise installation method of a large-scale phased array antenna based on mathematical modeling, which is suitable for the precise installation and commissioning of a single-wing or double-wing large-scale phased-array antenna with large size and high installation accuracy requirements, and belongs to the general assembly of microwave remote sensing design field. The method comprises the steps of: (1) establishing a star coordinate system; (2), fine-tuning the attitude of the star; (3) measuring the coordinates of the antenna and the installation point on the star; (4) establishing a mathematical model, and calculating the adjustment gasket; (5) Add spacers to install the antenna according to the calculation results; (6) Measure the comprehensive pointing of the plane and correct the spacers. The invention avoids the problem that repeated trial and error assembly and adjustment of large-scale phased array antennas affect the accuracy and efficiency of antenna installation, and has the advantages of strong engineering implementability, easy guarantee of installation accuracy, reduced number of installation and adjustment and precise measurement, and improved installation efficiency.
Description
技术领域technical field
本发明属于微波遥感总体总装设计领域,具体涉及一种基于数学建模的大型相控阵天线精准安装技术实现方法,主要应用方向为大尺寸、安装精度要求高的大型相控阵天线精准安装及调测。The invention belongs to the field of overall assembly design of microwave remote sensing, and specifically relates to a method for realizing precise installation technology of large-scale phased array antennas based on mathematical modeling. Commissioning.
背景技术Background technique
近年来随着航天器有效载荷技术的飞速发展,大型相控阵天线(单翼长度大于5米,双翼长度大于10米的平面相控阵天线或直径大于10米的抛物面天线)由于其高分辨率、多极化、多种工作模式等特性,在微波遥感领域得到了越来越多的应用,但是,高品质的卫星图像质量也对大型相控阵天线的安装精度提出了较高的要求。In recent years, with the rapid development of spacecraft payload technology, large phased array antennas (plane phased array antennas with a length of more than 5 meters for a single wing and a plane phased array antenna with a length of more than 10 meters for both wings or parabolic antennas with a diameter of Ratio, multi-polarization, multiple working modes and other characteristics have been more and more applied in the field of microwave remote sensing. However, high-quality satellite image quality also puts forward higher requirements for the installation accuracy of large-scale phased array antennas. .
大型相控阵天线的安装精度主要包括展开综合平面度R(单位:mm)和综合指向N(向量,包括三方向角度),这两项精度指标的实现,不仅仅依靠天线辐射阵面自身装调精度和天线展开机构自身装调精度,还依赖于天线与星体总装过程中的调测精度,甚至仅通过总装环节对大型相控阵天线整翼展开状态进行精准调测,就能获得需要的展开综合平面度以及特定的综合指向精度。The installation accuracy of a large phased array antenna mainly includes the comprehensive planarity R (unit: mm) and the comprehensive pointing N (vector, including angles in three directions). The adjustment accuracy and the adjustment accuracy of the antenna deployment mechanism itself also depend on the adjustment accuracy during the assembly process of the antenna and the star, and even the precise adjustment of the deployment state of the large phased array antenna through the assembly link can obtain the required Expand the composite flatness and specific composite pointing accuracy.
目前,在卫星总装过程中,有安装精度要求的星载设备装调过程一般采用传统的人工试凑模式。其主要流程是:首先安装设备、拧紧安装螺钉,然后利用精测设备(经纬仪等)测量设备安装位置、角度精度,若不满足精度要求,精测人员根据测量经验在安装角位置增加调整垫片,再利用精测设备重新测量,经过反复调测后,直至设备安装精度满足要求。这类方法存在以下缺点:At present, in the satellite assembly process, the traditional manual trial and error mode is generally adopted in the assembly and adjustment process of spaceborne equipment that requires installation accuracy. The main process is: first install the equipment, tighten the mounting screws, and then measure the installation position and angle accuracy of the equipment with precision measuring equipment (theodolite, etc.). , and then use precision measuring equipment to re-measure, after repeated commissioning, until the equipment installation accuracy meets the requirements. This type of method has the following disadvantages:
1)此类方法只针对有安装精度要求的小型设备(长度或半径小于5米的设备)装调过程,其安装面需单一,安装角增加调整垫片的位置需简单易操作,而目前针对复杂安装面的大型相控阵天线的装星方法在国内尚无可借鉴的经验;1) This type of method is only for the installation and adjustment process of small equipment (equipment with a length or radius less than 5 meters) that requires installation accuracy. The installation surface needs to be single, and the installation angle increases. There is no experience in China for the installation of large-scale phased array antennas with complex installation surfaces;
2)此类方法如果一次装配不到位,反复的尝试和调整一方面会引起设备安装接口的变形及接口精度的降低,另一方面也会导致设备安装效率的降低,对于有展开综合平面度和综合指向精度要求的大型平面相控阵天线来说,每一次反复的试凑,都会带来较大的工作量,且仅采用人工经验试凑,未必能达到要求的精准安装精度。2) If this type of method is not properly assembled at one time, repeated attempts and adjustments will on the one hand cause the deformation of the equipment installation interface and reduce the interface accuracy, and on the other hand will also lead to a decrease in equipment installation efficiency. For large-scale planar phased array antennas with comprehensive pointing accuracy requirements, each repeated trial and error will bring a large workload, and only manual trial and error may not be able to achieve the required precise installation accuracy.
专利名称为“卫星大尺寸平面阵列SAR天线自动化精测方法”只涉及了大尺寸平面阵列SAR天线的自动化精测,包括天线阵面平面度和平面法线的拟合算法,但该专利只是理论计算,不能根据精度测量数据精确指导大型平面相控阵天线的安装。The title of the patent is "Automatic precision measurement method for satellite large-scale planar array SAR antenna" only involves automatic precision measurement of large-scale planar array SAR antenna, including the fitting algorithm of antenna array flatness and plane normal, but the patent is only theoretical Calculations cannot accurately guide the installation of large planar phased array antennas based on precision measurement data.
发明内容Contents of the invention
本发明的技术解决问题是:克服传统人工经验试凑、重复调测设备安装模式的不足,提供一种适合具有复杂安装面的大型相控阵天线精准安装方法,该方法在装星前精测数据的基础上将大型相控阵天线的调测过程转化为数学模型,计算出调整垫片添加方案,根据计算结果添加垫片,避免了大型相控阵天线重复试凑装调影响天线装星精度和效率的问题。The technical solution of the present invention is to overcome the shortcomings of the traditional manual trial and error and repeated commissioning of equipment installation mode, and provide a precise installation method suitable for large-scale phased array antennas with complex installation surfaces. Based on the data, the commissioning process of the large-scale phased array antenna is transformed into a mathematical model, and the adjustment shim addition plan is calculated, and the shim is added according to the calculation result, so as to avoid the influence of repeated trial and adjustment of the large-scale phased array antenna on the installation of the antenna issues of precision and efficiency.
本发明的技术解决方案是:一种基于数学建模的大型相控阵天线精准安装方法,该方法包括下列步骤:The technical solution of the present invention is: a method for accurately installing a large-scale phased array antenna based on mathematical modeling, the method includes the following steps:
(1)、建立星体坐标系,所述星体坐标系坐标原点O为星箭分离面的中心点,X轴正方向为卫星飞行方向,Z轴正方向为对地方向,Y轴正方向与X0Z平面满足右手定律;(1), establish a star coordinate system, the coordinate origin O of the star coordinate system is the center point of the satellite-arrow separation plane, the positive direction of the X-axis is the flight direction of the satellite, the positive direction of the Z-axis is the direction to the ground, and the positive direction of the Y-axis is in line with X0Z The plane satisfies the right-hand law;
(2)、将星体上的安装面转至与相控阵天线对接方位,精调星体姿态,使星体的俯仰、扭摆、偏航三方向姿态与星体坐标系X轴、Y轴、Z轴的角度误差小于0.1,星体上的三个安装点Y轴坐标值与系统要求的偏差小于0.1mm;(2) Turn the installation surface on the star to the orientation of docking with the phased array antenna, and fine-tune the attitude of the star so that the attitude of the star in the three directions of pitch, yaw, and yaw is consistent with the X-axis, Y-axis, and Z-axis of the star coordinate system. The angle error is less than 0.1, and the deviation between the Y-axis coordinates of the three installation points on the star and the system requirements is less than 0.1mm;
(3)、构建天线的三个安装点和星体上三个安装点在星体安装面和天线安装面的公垂面的投影三角形,采用平面几何的方法,解析三角函数求解各安装点位置需增加的调整垫片厚度;(3), construct the three installation points of the antenna and the projection triangles of the three installation points on the star on the common vertical plane of the star installation surface and the antenna installation surface, adopt the method of plane geometry, and solve the position of each installation point by analytic trigonometric function. The thickness of the adjusting gasket;
(4)按照步骤(3)得到的计算结果在大型相控阵天线三个安装点处添加相应调整垫片将天线安装在星体上;(4) According to the calculation results obtained in step (3), add corresponding adjustment gaskets at the three installation points of the large phased array antenna to install the antenna on the star;
(5)测量将天线安装在星体上之后的天线阵面平面综合指向Nt0,求解天线阵面法线与星体坐标系X轴、Y轴和Z轴的夹角,判断三个夹角与系统要求达到的夹角之差的绝对值是否全部低于预设的门限,全部低于,则结束天线安装过程,否则,转入步骤(6);(5) Measure the comprehensive pointing of the antenna front plane after the antenna is installed on the star Nt0, solve the angle between the normal line of the antenna front and the X-axis, Y-axis and Z-axis of the star coordinate system, and judge the three included angles and the system requirements Whether the absolute values of the difference between the angles reached are all lower than the preset threshold, and if they are all lower, then the antenna installation process is ended, otherwise, go to step (6);
(6)当天线阵面法线与对应的星体坐标系坐标轴夹角与系统要求达到的夹角之差为+Δ,Δ为正数,减少对应安装点垫片厚度,夹角之差为-Δ,Δ为正数,增加对应安装点垫片厚度;(6) When the difference between the normal line of the antenna front and the coordinate axis of the corresponding star coordinate system and the angle required by the system is +Δ, and Δ is a positive number, reduce the thickness of the gasket at the corresponding installation point, and the difference between the angle is -Δ, Δ is a positive number, increase the thickness of the gasket at the corresponding installation point;
(7)重复步骤(5)~步骤(6)直到天线阵面法线与星体坐标系X轴、Y轴和Z轴的夹角与系统要求达到的夹角之差的绝对值全部低于预设的门限。(7) Repeat steps (5) to (6) until the absolute values of the differences between the angles between the normal of the antenna front and the X-axis, Y-axis, and Z-axis of the star coordinate system and the angles required by the system are all lower than the preset values. set threshold.
所述相控阵天线对接方位位于卫星飞行方向,即X轴正方向或X轴负方向。The docking azimuth of the phased array antenna is located in the flight direction of the satellite, that is, the positive direction of the X axis or the negative direction of the X axis.
当星体上安装两个相控阵天线,天线对接方位分别为X轴正方向和X轴负方向时,该方法包括如下步骤:When two phased array antennas are installed on the star, and the docking orientations of the antennas are respectively the positive direction of the X axis and the negative direction of the X axis, the method includes the following steps:
首先,按照上述步骤(1)~步骤(7),分别将步骤(2)中的相控阵天线对接方位替换为X轴正方向和X轴负方向,将X轴正负方向两个相控阵天线安装在星体上;First, according to the above steps (1) to (7), replace the docking orientation of the phased array antenna in step (2) with the positive direction of the X-axis and the negative direction of the X-axis, and set the two phased arrays in the positive and negative directions of the X-axis The array antenna is installed on the star;
然后,测量整翼天线阵面平面综合指向Nt以及整翼天线的综合平面度Rt;Then, measure the comprehensive pointing Nt of the whole-wing antenna front plane and the comprehensive flatness Rt of the whole-wing antenna;
最后,判断整翼天线阵面平面综合指向Nt或者整翼天线的综合平面度Rt是否小于系统要求的偏差范围,任一项不满足要求,则继续调整两侧安装垫片的高度,直到两项同时满足要求,即完成双侧翼天线的装星工作。Finally, it is judged whether the comprehensive direction of the whole-wing antenna array plane Nt or the comprehensive flatness Rt of the whole-wing antenna is less than the deviation range required by the system. At the same time, the requirements are met, that is, the star installation work of the double-flank antenna is completed.
上述步骤(3)构建天线的三个安装点和星体上三个安装点在星体安装面和天线安装面的公垂面的投影三角形,采用平面几何的方法,解析三角函数求解各安装点位置需增加的调整垫片厚度的详细过程为:The above step (3) constructs the three installation points of the antenna and the projection triangles of the three installation points on the star on the common vertical plane of the star installation surface and the antenna installation surface, adopts the method of plane geometry, and solves the position requirements of each installation point by analytic trigonometric function The detailed process of increasing the thickness of the shim is as follows:
(3.1)、测量不添加调整垫片状态下天线的三个安装点在星体坐标系下的坐标值A1(xa1,ya1,za1)、B1(xb1,yb1,zb1)、C1(xc1,yc1,zc1)及其拟合平面指向N1(cosα1,cosβ1,cosγ1)和星体上对应安装点坐标值A2(xa2,ya2,za2)、B2(xb2,yb2,zb2)、C2(xc2,yc2,zc2)及其拟合平面指向N2(cosα2,cosβ2,cosγ2);(3.1), measure the coordinate values A1(xa 1 ,ya 1 ,za 1 ), B1(xb 1 ,yb 1 ,zb 1 ) of the three installation points of the antenna in the star coordinate system without adding the adjustment shim C1(xc 1 ,yc 1 ,zc 1 ) and its fitting plane point to N1(cosα1, cosβ1, cosγ1) and the coordinates of the corresponding installation point on the star A2(xa 2 ,ya 2 ,za 2 ), B2(xb 2 , yb 2 , zb 2 ), C2(xc 2 , yc 2 , zc 2 ) and their fitting plane point to N2(cosα2, cosβ2, cosγ2);
(3.2)、将天线安装面和星体安装面向其公垂面M进行投影,天线安装点A1、B1、C1在平面M上的投影得到投影点A1'、B1'、C1'和星体安装点在平面上的投影点,将星体安装点在平面上的投影点平移得到A2'、B2'、C2',使距离最近的两个安装点A2'与A1'重合为一个点,消除A1与A2、B1与B2和C1与C2的公共高度差,得到投影三角形A1'C1'C2';(3.2), the antenna installation surface and the star installation face are projected on the common vertical plane M, and the projection points A1, B1, C1 of the antenna installation points on the plane M are projected to obtain the projection points A1', B1', C1' and the star installation points at The projection point on the plane, translate the projection point of the star installation point on the plane to get A2', B2', C2', make the two closest installation points A2' and A1' coincide into one point, and eliminate A1 and A2, The public height difference between B1 and B2 and C1 and C2, and the projected triangle A1'C1'C2' is obtained;
(3.3)、定义天线安装面间距最大的安装点为C1,C1点添加调整垫片厚度为:hC=0,不需要添加垫片;(3.3), define the installation point with the largest distance between the antenna installation surface as C1, add the thickness of the adjusting gasket at C1 point: h C = 0, no need to add gasket;
(3.4)、计算投影三角形的∠C1'A1'C2'的值α’,α’=α,α为星体安装平面指向N1及天线安装平面指向N2的向量夹角,其计算公式为:(3.4), calculate the value α' of ∠C1'A1'C2' of the projection triangle, α'=α, α is the vector angle between the star installation plane pointing to N1 and the antenna installation plane pointing to N2, and its calculation formula is:
(3.5)、根据星体三个安装点的坐标值,计算直线向量A2B2,A2C2;其中,A2B2向量为A2C2向量为 (3.5), according to the coordinate value of three installation points of star, calculate straight line vector A2B2, A2C2; Wherein, A2B2 vector is The A2C2 vector is
(3.6)、计算A2B2和A2C2与公垂面M之间的夹角θ1和θ2,由向量夹角公式得到:(3.6), calculate the included angles θ 1 and θ 2 between A2B2 and A2C2 and the common vertical plane M, obtained by the vector angle formula:
(3.7)定义星体安装面上安装点直线向量A2B2,A2C2在公垂面M上的投影长度S1和S2,按照下列公式计算投影三角形中|A2'B2'|和|A2'C2'|:(3.7) Define the installation point straight line vector A2B2 on the star installation surface, the projection lengths S 1 and S 2 of A2C2 on the common vertical plane M, and calculate |A 2 'B 2 '| and |A 2 ' in the projection triangle according to the following formula C 2 '|:
|A2'B2'|=S1=|A2B2|×sinθ1,|A2'C2'|=S2=|A2C2|×sinθ2;|A 2 'B 2 '|=S 1 =|A 2 B 2 |×sinθ 1 , |A 2 'C 2 '|=S 2 =|A 2 C 2 |×sinθ 2 ;
(3.8)计算A1点添加调整垫片厚度为:d1=hA=|A2'C2'|×tgα',B1点添加调整垫片厚度为:hB=hA-h1=(|A2'C2'|-|A2'B2'|)×tgα'。(3.8) Calculate the thickness of the adjusting shim added at point A1 as: d 1 =h A =|A 2 'C 2 '|×tgα', and the thickness of adding the adjusting shim at point B1 as: h B =h A -h 1 =( |A 2 'C 2 '|-|A 2 'B 2 '|)×tgα'.
上述步骤(7)所述被调整的安装点由如下原则确定:当B1、C1为同时安装在天线阵面的的安装点时,当天线阵面法线与星体坐标系X轴的夹角与系统要求达到的夹角之差的绝对值超过预设门限时,则调整A1处的天线安装点;当天线阵面法线与星体坐标系Z轴的夹角与系统要求达到的夹角之差的绝对值超过预设门限时,则调整B1或C1处的天线安装点。The adjusted installation point described in the above step (7) is determined by the following principle: when B1 and C1 are installation points installed on the antenna front at the same time, when the angle between the normal of the antenna front and the X-axis of the star coordinate system and When the absolute value of the difference between the angle required by the system exceeds the preset threshold, adjust the antenna installation point at A1; when the angle difference between the normal line of the antenna array and the Z axis of the star coordinate system and the angle required by the system When the absolute value of exceeds the preset threshold, adjust the antenna installation point at B1 or C1.
上述步骤(7)所述增加或减少的垫片厚度调整量h调整量为:The increase or decrease adjustment amount h of gasket thickness described in the above step (7) is:
h调整量=tg(Δ)×Lh adjustment amount = tg (Δ) × L
当被调整安装点为A1时,L为A1D1的距离,当被调整安装点为B1或C1时,L为B1D1或C1D1的距离;D1为A1向B1C1作垂直线的垂足。When the adjusted installation point is A1, L is the distance of A1D1, when the adjusted installation point is B1 or C1, L is the distance of B1D1 or C1D1; D1 is the vertical foot of A1 to B1C1.
上述大型相控阵天线通过气足(6)停放在气浮台(5)上,通过气足(6)及气浮台(5)实现相控阵天线零重力安装。The above-mentioned large-scale phased array antenna is parked on the air flotation platform (5) through the air foot (6), and zero-gravity installation of the phased array antenna is realized through the air foot (6) and the air flotation platform (5).
本发明与现有技术相比的有益效果是:The beneficial effect of the present invention compared with prior art is:
1)本发明工程可实施性强,可以利用精测仪器测试及数据分析装星结果的趋势,通过数学模型计算分析调整垫片添加方案,相比人工经验试凑更具有调整的方向性和有效性。1) The project of the present invention has strong implementability. It can use precise measuring instruments to test and analyze the trend of star installation results, and calculate and analyze the adjustment of the gasket addition plan through mathematical models. Compared with manual experience and trial and error, it has more directionality and effective adjustment. sex.
2)本发明天线安装精度易保证,利用数学模型的计算分析,可使得装星精度在有限的调测次数内最快达到或接近目标值,根据试验验证,长度15m的双侧翼大型平面相控阵天线,可一次装调到位,且其展开综合平面度达到3mm,综合指向精度达到0.02°。2) The installation accuracy of the antenna in the present invention is easy to guarantee, and the calculation and analysis of the mathematical model can make the installation accuracy reach or approach the target value as quickly as possible within a limited number of commissioning times. The control array antenna can be installed and adjusted in place at one time, and its unfolded comprehensive flatness reaches 3mm, and its comprehensive pointing accuracy reaches 0.02°.
3)本发明天线安装效率高,根据实际装星试验验证,计算的调整垫片厚度最快可将天线一次装调到位,减少了装调次数,提高了装星效率。另外,若天线一次装调不到位,可利用本发明的修正方案进行调整垫片修正及调整量计算,避免了人工试凑的盲目性,使装调趋势快速向预期方向收敛。3) The antenna installation efficiency of the present invention is high. According to the actual satellite installation test verification, the calculated thickness of the adjustment gasket can be the fastest to install and adjust the antenna in place at one time, reducing the number of times of installation and adjustment, and improving the efficiency of star installation. In addition, if the antenna is not properly installed and adjusted at one time, the correction scheme of the present invention can be used to correct the adjustment spacer and calculate the adjustment amount, avoiding the blindness of manual trial and error, and quickly converging the adjustment trend to the expected direction.
4)本发明通过气足及气浮台实现相控阵天线零重力安装,气足及气浮台实现天线零重力的安装方案其优点是简洁易操作,只要气浮台平面精度调整到80μm/10m以下,即可满足天线零重力安装要求;另外,因天线阵面还带有需进入星体舱内的连接电缆,而气浮平台上除气足外无其它辅助设施,避免了如展开挂架零重力方式带来的电缆勾挂等风险,对相控阵天线的安装和展开提供了重要的设备保障。4) The present invention realizes the zero-gravity installation of the phased array antenna through the air foot and the air flotation platform. The installation scheme of the air foot and the air flotation platform realizes the zero gravity of the antenna. 10m or less, it can meet the zero-gravity installation requirements of the antenna; in addition, because the antenna array also has connecting cables that need to enter the astral cabin, and there are no other auxiliary facilities on the air flotation platform except the air foot, it avoids the need to expand the hanger Risks such as cable hooking caused by the zero-gravity method provide important equipment guarantees for the installation and deployment of phased array antennas.
5)本发明将双翼天线需要达到的波导阵面综合平面度也纳入评价变量中,也适用双侧翼大型相控阵天线的装星。5) The present invention incorporates the comprehensive flatness of the waveguide front that the biplane antenna needs to achieve into the evaluation variable, and is also suitable for the star installation of the large phased array antenna with two wings.
附图说明Description of drawings
图1(a)为本发明实施例单翼大型相控阵天线精准安装方法流程图Fig. 1 (a) is the flow chart of the accurate installation method of single-wing large-scale phased array antenna according to the embodiment of the present invention
图1(b)为本发明实施例双翼大型相控阵天线精准安装方法流程图;Fig. 1 (b) is the flow chart of the precise installation method of the biplane large-scale phased array antenna according to the embodiment of the present invention;
图2为本发明实施例星体和天线位置关系图;Fig. 2 is a diagram showing the positional relationship between stars and antennas according to an embodiment of the present invention;
图3为本发明实施例阵面靶标点粘贴位置示意图;Fig. 3 is a schematic diagram of the sticking position of the array target point according to the embodiment of the present invention;
图4(a)为本发明实施例两安装面交线L与两安装面法向量位置关系图;Fig. 4 (a) is a diagram of the relationship between the intersection line L of the two installation surfaces and the normal vectors of the two installation surfaces according to the embodiment of the present invention;
图4(b)为本发明实施例星体安装面向公垂面M投影位置关系图;Fig. 4 (b) is the position relationship diagram of the star installation facing the common vertical plane M projection of the embodiment of the present invention;
图4(c)为本发明实施例两安装面在公垂面M上投影位置关系图;Fig. 4 (c) is the projected position relationship diagram of two mounting surfaces on the common vertical plane M of the embodiment of the present invention;
图4(d)为本发明实施例天线安装点到对应坐标轴距离计算示意图。Fig. 4(d) is a schematic diagram for calculating the distance from the antenna installation point to the corresponding coordinate axis according to the embodiment of the present invention.
具体实施方式detailed description
下面结合附图和具体实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
以某卫星系统大型相控阵天线安装过程为例,已知星体上对应三个安装面中心点系统要求的坐标位置为A(xa,ya,za)、B(xb,yb,zb)、C(xc,yc,zc),该系统大型相控阵天线精准安装要求达到的综合平面度R0(单位:mm)及综合指向N0={cosα,cosβ,cosγ},所述展开综合平面度是指通过激光雷达等精测设备扫描天线阵面的靶标点,得到的拟合平面度;综合指向是指扫描天线阵面的靶标点,得到的拟合平面法线与星体坐标系的三方向夹角组成的向量N0={cosα,cosβ,cosγ},要求天线装星后满足:α=0°±0.1°;β=90°±0.1°;γ=90°±0.1°。Taking the installation process of a large-scale phased array antenna of a certain satellite system as an example, it is known that the coordinates required by the system corresponding to the center points of the three installation surfaces on the star are A(xa,ya,za), B(xb,yb,zb), C (xc, yc, zc), the comprehensive flatness R0 (unit: mm) and comprehensive pointing N0={cosα, cosβ, cosγ} required by the precise installation of the large-scale phased array antenna of the system, the expanded comprehensive flatness refers to The fitting flatness is obtained by scanning the target point of the antenna array by precise measurement equipment such as laser radar; the comprehensive pointing refers to the three-direction angle between the normal line of the fitting plane and the star coordinate system obtained by scanning the target point of the antenna array The composed vector N0={cosα, cosβ, cosγ}, which requires the antenna to meet the requirements of: α=0°±0.1°; β=90°±0.1°; γ=90°±0.1°.
图1为本发明基于数学建模的相控阵天线精准安装方法流程图,其中,图1(a)为单翼大型相控阵天线精准安装方法流程图,图1(b)为双翼大型相控阵天线精准安装方法流程图。Fig. 1 is the flow chart of the accurate installation method of the phased array antenna based on mathematical modeling of the present invention, wherein, Fig. 1 (a) is the flow chart of the precise installation method of the single-wing large-scale phased-array antenna, and Fig. Flowchart of precise installation method of control array antenna.
一、单翼大型相控阵天线精准安装方法的具体步骤如下:1. The specific steps of the precise installation method of the single-wing large phased array antenna are as follows:
步骤1、建立星体坐标系,所述星体坐标系坐标原点O为星箭分离面的中心点(承力筒下端框的中心点),X方向为卫星飞行方向,Z方向为对地方向,Y方向与X0Z面满足右手定律。Step 1, establish a star coordinate system, the coordinate origin O of the star coordinate system is the center point of the satellite-arrow separation surface (the center point of the lower end frame of the bearing tube), the X direction is the satellite flight direction, the Z direction is the direction to the ground, and the Y direction is The direction and the X0Z plane satisfy the right-hand law.
为了精测星体上和天线上安装点在星体坐标系统下的坐标、综合平面度及综合指向等,需要根据已知的大型相控阵天线1在星体坐标系下的理论安装位置,安装星体基准精测十字立方镜4、天线框架精测十字立方镜2、天线靶标点8及公共靶球点7,并建立激光雷达坐标系、激光跟踪仪坐标系和卫星坐标系之间的转换关系。In order to accurately measure the coordinates, comprehensive flatness and comprehensive pointing of the installation point on the star and the antenna under the star coordinate system, it is necessary to install the star reference Precisely measure the cross cube mirror 4, the antenna frame finely measure the cross cube mirror 2, the antenna target point 8 and the public target ball point 7, and establish the conversion relationship between the laser radar coordinate system, the laser tracker coordinate system and the satellite coordinate system.
坐标转换关系的建立过程如下:The establishment process of the coordinate transformation relationship is as follows:
(1)如附图2所示,大型相控阵天线1通过气足6停放在气浮台5上,通过气足6及气浮台5实现相控阵天线零重力安装。(1) As shown in Figure 2, the large phased array antenna 1 is parked on the air flotation platform 5 through the air foot 6, and the zero gravity installation of the phased array antenna is realized through the air foot 6 and the air flotation platform 5.
(2)安装星体基准精测十字立方镜、天线框架精测十字立方镜、天线靶标点及公共靶球点。(2) Install the stellar reference fine measurement cross cube mirror, the antenna frame fine measurement cross cube mirror, the antenna target point and the public target ball point.
a、将星体基准精测十字立方镜安装于精测方便、不易发生星体形变的位置,用于反映星体姿态。a. Install the stellar reference fine measurement cross cube mirror at a position where precise measurement is convenient and where star deformation is not easy to occur, and is used to reflect the attitude of the star.
例如:如附图2中序号4所示的承力筒下端框附近位置,此处结构不易变形,也不会因为天线的安装而产生遮挡。For example: the position near the lower end frame of the load-bearing tube as shown in No. 4 in Figure 2, the structure here is not easy to deform, and it will not be blocked by the installation of the antenna.
b、将天线框架精测十字立方镜安装于精测方便,不易发生天线形变的位置,可利用经纬仪在天线装星前后进行测量,用于定性反映天线框架装星前后的指向变化,对激光雷达的精测数据起到辅助判读的作用。b. Install the antenna frame precise measurement cross cube mirror in a position where precise measurement is convenient and the antenna deformation is not easy to occur. The theodolite can be used to measure before and after the antenna is installed with a star, which is used to qualitatively reflect the pointing change of the antenna frame before and after the installation of the star. For the laser radar The precise measurement data play the role of auxiliary interpretation.
例如:如附图2中序号2所示的天线框架下端位置,此处为天线不易变形、且不被星体遮挡的位置。For example: the position at the lower end of the antenna frame as shown in number 2 in Figure 2 is a position where the antenna is not easily deformed and is not blocked by stars.
c、在天线阵面上均匀粘贴天线靶标点,数量足够多以反映天线阵面的平面度和综合指向精度。c. Paste the antenna target points evenly on the antenna array, the number is enough to reflect the flatness and comprehensive pointing accuracy of the antenna array.
例如:如附图3中序号8所示,为保证天线靶标点反映天线平面度的准确性,粘贴密度不小于18个/m2。For example: as shown in number 8 in attached drawing 3, in order to ensure the accuracy of the antenna target point reflecting the flatness of the antenna, the pasting density should not be less than 18 pieces/m 2 .
d、在气浮台及地面上粘贴公共靶球点,通过经纬仪、激光雷达及激光跟踪仪共同获取公共靶球中心点在星体坐标系下的三维点坐标,建立激光雷达坐标系、激光跟踪仪坐标系与星体坐标系之间的转换关系。d. Paste the public target ball points on the air bearing platform and the ground, and jointly obtain the three-dimensional point coordinates of the public target ball center point in the star coordinate system through theodolite, laser radar and laser tracker, and establish the laser radar coordinate system and laser tracker The conversion relationship between the coordinate system and the astral coordinate system.
例如:如附图2中序号7所示,在气浮台上粘贴3处公共靶球点,在地面上粘贴了2处公共靶球点,为保证坐标系转换的准确性,应粘贴不少于4处的公共靶球点,且4点不能位于同一平面上。For example: as shown in No. 7 in attached drawing 2, 3 public target ball points are pasted on the air bearing platform, and 2 public target ball points are pasted on the ground. In order to ensure the accuracy of coordinate system conversion, a lot of them should be pasted There are 4 public target ball points, and the 4 points cannot be located on the same plane.
(3)本发明中所有精测数据都要统一转换为相对于星体坐标系下的数据。具体坐标转换通过以下步骤实现:(3) All precise measurement data in the present invention will be uniformly converted into data relative to the astral coordinate system. The specific coordinate transformation is realized through the following steps:
1)架设3台经纬仪,对卫星上表征星体坐标系的立方镜(附图2中序号4)进行测量,并对公共靶球基座上的靶球进行测量,获取公共靶球中心点在星体坐标系下的三维点坐标;1) Set up 3 theodolites, measure the cube mirror (serial number 4 in the accompanying drawing 2) representing the star coordinate system on the satellite, and measure the target ball on the public target ball base, and obtain the public target ball center point in the star body 3D point coordinates in the coordinate system;
2)在气浮台正前方合适位置架设并固定激光雷达测量系统,使所有阵面上的靶标点能在激光雷达的测量范围内,利用激光雷达的靶球测量功能来测量公共靶球基座上的靶球,获取公共靶球中心点在激光雷达坐标系的三维点坐标;2) Set up and fix the laser radar measurement system at a suitable position directly in front of the air bearing platform, so that the target points on all fronts can be within the measurement range of the laser radar, and use the target ball measurement function of the laser radar to measure the public target ball base On the target ball, obtain the three-dimensional point coordinates of the center point of the public target ball in the lidar coordinate system;
3)在激光雷达旁边架设并固定激光跟踪仪,使星体安装面和天线安装面在激光跟踪仪测量范围内,利用激光跟踪仪的靶球测量功能来测量公共靶球基座上的靶球,获取公共靶球中心点在激光跟踪仪坐标系的三维点坐标;3) Set up and fix the laser tracker next to the laser radar, so that the star installation surface and the antenna installation surface are within the measurement range of the laser tracker, and use the target ball measurement function of the laser tracker to measure the target ball on the public target ball base, Obtain the three-dimensional point coordinates of the center point of the public target ball in the coordinate system of the laser tracker;
4)通过公共靶球点转换,建立激光雷达坐标系、激光跟踪仪坐标系和卫星坐标系的转换关系。4) Through the conversion of the common target ball point, the conversion relationship between the laser radar coordinate system, the laser tracker coordinate system and the satellite coordinate system is established.
步骤2、安装前星体姿态精调:Step 2. Pre-installation star attitude fine-tuning:
在大型相控阵天线安装前,进行星体姿态精调,将星体上的安装面转至与相控阵天线对接方位,利用经纬仪精调星体姿态,使星体的俯仰、扭摆、偏航三方向姿态与星体坐标系X轴、Y轴、Z轴的角度误差小于0.1°,要求星体上三个安装点高度(Y向坐标值)与系统要求高度(Y向坐标值)小于0.1mm。Before the large-scale phased array antenna is installed, fine-tune the attitude of the star, turn the installation surface on the star to the docking position with the phased array antenna, and use the theodolite to fine-tune the attitude of the star to make the attitude of the star in three directions: pitch, yaw, and yaw The angular error with the X-axis, Y-axis, and Z-axis of the star coordinate system is less than 0.1°, and the height of the three installation points on the star (Y coordinate value) and the system required height (Y coordinate value) are required to be less than 0.1mm.
步骤3、安装面精度测量:Step 3. Measurement of mounting surface accuracy:
在大型相控阵天线安装前(不添加调整垫片状态下),分别利用激光跟踪仪取点的方法对天线上的A1、B1、C1三个安装点的坐标值A1(xa1,ya1,za1)、B1(xb1,yb1,zb1)、C2(xc1,yc1,zc1)及拟合平面指向(N1)以及星体上对应A2、B2、C2安装点的坐标值A2(xa2,ya2,za2)、B2(xb2,yb2,zb2)、C2(xc2,yc2,zc2)及拟合平面指向(N2)进行精度测量,并利用公共靶球点换算至星体坐标系,得到两个向量与星体坐标系各个坐标轴夹角分别为α1,β1,γ1;α2,β2,γ2。Before installing the large-scale phased array antenna (without adding adjustment shims), the coordinate values A1(xa 1 , ya 1 ,za 1 ), B1(xb 1 ,yb 1 ,zb 1 ), C2(xc 1 ,yc 1 ,zc 1 ) and the fitting plane pointing (N1) and the coordinates of the installation points corresponding to A2, B2 and C2 on the star A2(xa 2 ,ya 2 ,za 2 ), B2(xb 2 ,yb 2 ,zb 2 ), C2(xc 2 ,yc 2 ,zc 2 ) and fitting plane pointing (N2) are used for accuracy measurement, and the public The target ball point is converted to the star coordinate system, and the angles between the two vectors and each coordinate axis of the star coordinate system are α1, β1, γ1; α2, β2, γ2 respectively.
天线上的三个安装点A1、B1、C1以及星体上对应的A2、B2、C2在工程中实际是安装面,对于5米以上的大型相控阵天线来说,外形尺寸10mm~20mm的安装面可以认为是安装点,且各安装面都是通过机床加工成型,平面度均在0.1mm以下,因此,为测量和计算的简化,将每个安装面由相应面上的中心点附近某一螺钉安装孔中心点代替,要求天线安装面和星体上选取的安装点位置一致。The three installation points A1, B1, and C1 on the antenna and the corresponding A2, B2, and C2 on the star are actually the installation surfaces in the project. For large phased array antennas over 5 meters, the installation size of 10mm to 20mm The surface can be considered as the installation point, and each installation surface is processed by machine tool, and the flatness is below 0.1mm. Therefore, for the simplification of measurement and calculation, each installation surface is calculated by a The center point of the screw mounting hole is replaced, and the mounting surface of the antenna is required to be consistent with the selected mounting point on the star.
此时,可以利用经纬仪测量天线框架精测十字立方镜指向数据并记录,用于与天线装星后的立方镜指向进行数据对比。At this point, the theodolite can be used to measure the antenna frame to precisely measure the pointing data of the cross cube mirror and record it for comparison with the pointing data of the cube mirror after the antenna is equipped with stars.
步骤4、调整垫片的计算:Step 4. Calculation of adjusting gasket:
如附图3所示,定义天线的三个安装点为实际位置,星体上对应安装点为目标位置,已在步骤3中得到了待调整位置安装点坐标值A1(xa1,ya1,za1)、B1(xb1,yb1,zb1)、C2(xc1,yc1,zc1)以及目标位置安装点坐标值A2(xa2,ya2,za2)、B2(xb2,yb2,zb2)、C2(xc2,yc2,zc2),采用平面几何方法,构建目标位置与实际位置在其公垂面的投影三角形,通过三角函数关系求解各安装面位置需增加的调整垫片厚度hA、hB、hC,具体计算过程如下:As shown in Figure 3, define the three installation points of the antenna as the actual position, and the corresponding installation point on the star as the target position. The coordinate value A1 of the installation point to be adjusted has been obtained in step 3 (xa 1 , ya 1 , za 1 ), B1(xb 1 ,yb 1 ,zb 1 ), C2(xc 1 ,yc 1 ,zc 1 ) and the target location installation point coordinates A2(xa 2 ,ya 2 ,za 2 ), B2(xb 2 , yb 2 , zb 2 ), C2(xc 2 , yc 2 , zc 2 ), use the plane geometry method to construct the projected triangle of the target position and the actual position on the common vertical plane, and solve the position of each installation surface by using trigonometric functions. The thickness of the adjusting gasket h A , h B , h C , the specific calculation process is as follows:
(1)假定在星体安装面A2B2C2中,A2点为最低点,将星体安装面A2B2C2平移,使A2点与A1点重合,并将天线安装面的法向量N1与星体安装面的法向量N2平移至A2点处,则天线安装面A1B1C1和星体安装面A2B2C2的交线为过A2点并垂直于N1和N2的直线L,如附图4(a)所示;天线安装面法向量N1与星体安装面法向量N2构成平面M,平面M即为天线安装面A1B1C1和星体安装面A2B2C2的公垂面。将天线安装面和星体安装面向其公垂面M进行投影,天线安装点A1、B1、C1平面M上的投影得到投影点A1'、B1'、C1'和星体安装点在平面上的投影点,将星体安装点在平面上的投影点平移得到A2'、B2'、C2',使距离最近的两个安装点A2'与A1'重合为一个点,消除公共的A1与A2、B1与B2和C1与C2的公共高度差,最终得到附图4(c)所示投影三角形A1'C1'C2'。(1) Assuming that point A2 is the lowest point on the star installation surface A2B2C2, translate the star installation surface A2B2C2 so that A2 and A1 coincide, and translate the normal vector N1 of the antenna installation surface and the normal vector N2 of the star installation surface At point A2, the intersection line between the antenna installation surface A1B1C1 and the star installation surface A2B2C2 is a straight line L passing through point A2 and perpendicular to N1 and N2, as shown in Figure 4(a); the normal vector N1 of the antenna installation surface and the star body The normal vector N2 of the installation surface constitutes a plane M, which is the common vertical plane of the antenna installation surface A1B1C1 and the star installation surface A2B2C2. Project the antenna installation surface and the star installation surface to its common vertical plane M, and the projection of the antenna installation points A1, B1, and C1 on the plane M obtains the projection points A1', B1', C1' and the projection points of the star installation points on the plane , translate the projection point of the star installation point on the plane to get A2', B2', C2', make the two closest installation points A2' and A1' coincide into one point, and eliminate the common A1 and A2, B1 and B2 And the public height difference between C1 and C2, finally get the projected triangle A1'C1'C2' shown in Figure 4(c).
(2)假设天线安装面与星体安装面间距最大的安装点为C1,C1点添加调整垫片厚度为:hC=0,不需要添加垫片,只需将天线上的安装点A1、B1抬高至与星体目标位置投影线平行即可。(2) Assume that the installation point with the largest distance between the antenna installation surface and the star installation surface is C1, and the thickness of the adjustment gasket added to point C1 is: h C = 0, no need to add gaskets, only the installation points A1, B1 on the antenna Raise it until it is parallel to the projection line of the astral target position.
(3)、计算投影三角形的∠C1'A1'C2'的值α’,α’=α,α为星体安装平面指向N1及天线安装平面指向N2的向量夹角。(3), calculate the value α' of ∠C1'A1'C2' of the projection triangle, α'=α, α is the vector angle between the star installation plane pointing to N1 and the antenna installation plane pointing to N2.
根据激光跟踪仪精度测量结果,采用N1与N2的向量关系建立数学模型,求解不添加调整垫片状态下N1及N2的向量夹角α。According to the accuracy measurement results of the laser tracker, the vector relationship between N1 and N2 is used to establish a mathematical model, and the vector angle α between N1 and N2 is solved without adding shims.
设两向量N1={cosα1,cosβ1,cosγ1}及N2={cosα2,cosβ2,cosγ2}间夹角为α,利用两向量间夹角公式:Let the angle between two vectors N1={cosα1, cosβ1, cosγ1} and N2={cosα2, cosβ2, cosγ2} be α, use the formula for the angle between two vectors:
即可求出天线安装面指向N1与星体安装面N2在未安装调整垫片时的向量夹角α。That is, the vector angle α between the antenna installation surface pointing to N1 and the star installation surface N2 when no adjusting shim is installed can be obtained.
(4)根据星体安装点的坐标值,计算直线向量A2B2,A2C2;其中,A2B2向量为A2C2向量为 (4) According to the coordinate value of the star installation point, calculate the straight line vector A2B2, A2C2; Wherein, the A2B2 vector is The A2C2 vector is
(5)、计算A2B2和A2C2与公垂面M之间的夹角θ1和θ2,由向量夹角公式得到:(5) Calculate the included angles θ 1 and θ 2 between A2B2 and A2C2 and the common vertical plane M, obtained by the vector angle formula:
(6)如附图4(b)图中几何关系,定义星体安装面上安装点直线向量A2B2,A2C2在公垂面M上的投影长度S1和S2,按照下列公式计算投影三角形中|A2'B2'|和|A2'C2'|:(6) As shown in the geometric relationship in Figure 4(b), define the projection lengths S 1 and S 2 of the installation point line vectors A2B2 and A2C2 on the common vertical plane M on the star installation surface, and calculate the projection triangle according to the following formula | A 2 'B 2 '| and |A 2 'C 2 '|:
|A2'B2'|=S1=|A2B2|×sinθ1,|A2'C2'|=S2=|A2C2|×sinθ2;|A 2 'B 2 '|=S 1 =|A 2 B 2 |×sinθ 1 , |A 2 'C 2 '|=S 2 =|A 2 C 2 |×sinθ 2 ;
(7)计算A1点添加调整垫片厚度为:d1=hA=|A2'C2'|×tgα'=S2×tgα',B1点添加调整垫片厚度为:hB=hA-h1=(|A2'C2'|-|A2'B2'|)×tgα'=(S2-S1)×tgα'。(7) Calculate the thickness of the adjusting shim added at point A1 as: d 1 =h A =|A 2 'C 2 '|×tgα'=S 2 ×tgα', and the thickness of adding the adjusting shim at point B1 as: h B =h A −h 1 =(|A 2 'C 2 '|−|A 2 'B 2 '|)×tgα'=(S 2 −S 1 )×tgα'.
步骤5、按照步骤4得到的计算结果在大型相控阵天线三个安装点处添加相应调整垫片将天线安装在星体上。同时,可以利用经纬仪测量天线框架精测十字立方镜指向数据并记录,用于与天线装星前的立方镜指向进行数据对比,判断天线装星后指向变化趋势。若立方镜指向变化趋势与预期达到的变化趋势一致,则可判定调整垫片安装方案有效,若不一致,则需重新进行步骤3和步骤4。Step 5. According to the calculation results obtained in step 4, add corresponding adjustment gaskets at the three installation points of the large phased array antenna to install the antenna on the star. At the same time, the theodolite can be used to measure the antenna frame to precisely measure the pointing data of the cross cube mirror and record it, which can be used to compare the data with the pointing of the cube mirror before the antenna is installed, and to judge the change trend of the antenna pointing after the star is installed. If the direction change trend of the cube mirror is consistent with the expected change trend, it can be determined that the installation plan for adjusting the shim is effective. If not, it is necessary to repeat steps 3 and 4.
步骤6、利用激光雷达精测天线装星后的天线阵面靶标点平面综合指向Nt0,求解天线阵面法线与星体坐标系X轴、Y轴和Z轴的夹角,判断三个夹角与系统要求达到的夹角之差的绝对值是否全部低于预设的门限,全部低于,则结束天线安装过程,否则,转入步骤(7)。Step 6. Use the laser radar to accurately measure the comprehensive pointing of the target point plane of the antenna array after the antenna is installed with the star to Nt0, solve the angle between the normal of the antenna array and the X-axis, Y-axis, and Z-axis of the star coordinate system, and determine the three included angles Whether the absolute values of the difference between the angles required by the system are all lower than the preset threshold, and if they are all lower, the antenna installation process is ended; otherwise, go to step (7).
步骤7、调整垫片添加方案修正。Step 7. Adjust the shim addition scheme correction.
由于计算模型是在纯刚性的理想条件下建立的,在实际装星和精测过程中,大型的相控阵天线以及星体姿态仍会存在小量受力变形的情况,根据精测结果中Nt0的变化趋势,分析判断调整垫片的增减趋势,适当减少或增加相应位置调整垫片厚度。Since the calculation model is established under purely rigid ideal conditions, in the process of actual star installation and precise measurement, there will still be a small amount of deformation of the large phased array antenna and the attitude of the star. According to the precise measurement results Nt0 Analysis and judgment of the increase or decrease trend of the adjustment gasket, and appropriately reduce or increase the thickness of the adjustment gasket at the corresponding position.
当天线阵面法线与对应的坐标轴夹角与系统要求达到的夹角之差为+Δ,Δ为正数,减少对应安装点垫片厚度,当天线阵面法线与对应的坐标轴夹角与系统要求达到的夹角之差为-Δ,Δ为正数,增加对应位置垫片厚度。When the difference between the angle between the normal of the antenna front and the corresponding coordinate axis and the angle required by the system is +Δ, and Δ is a positive number, reduce the thickness of the gasket at the corresponding installation point. When the normal of the antenna front and the corresponding coordinate axis The difference between the included angle and the included angle required by the system is -Δ, Δ is a positive number, increase the thickness of the gasket at the corresponding position.
如附图4(d)所示,根据天线安装面A1B1C1的位置特点,B1C1位于天线阵面上,由A1向B1C1作垂直线得到垂足D1,将D1点作为坐标原点,建立与整星坐标系三方向平行的天线坐标系,则A1D1为A1点到天线阵面上X轴的距离,B1D1、C1D1分别为B1点和C1点到天线阵面上Z轴的距离。As shown in Figure 4(d), according to the location characteristics of the antenna installation surface A1B1C1, B1C1 is located on the antenna front, and the vertical line is drawn from A1 to B1C1 to obtain the vertical foot D1, and D1 is used as the coordinate origin to establish the coordinates of the whole star An antenna coordinate system with three parallel directions, then A1D1 is the distance from point A1 to the X-axis on the antenna front, and B1D1 and C1D1 are the distances from points B1 and C1 to the Z-axis on the antenna front.
增加与减小垫片厚度调整量为h调整量:Increase and decrease the adjustment amount of gasket thickness as h adjustment amount :
h调整量=tg(Δ)×Lh adjustment amount = tg (Δ) × L
式中,L为该安装点到天线坐标系上对应坐标轴的距离,单位:mm。In the formula, L is the distance from the installation point to the corresponding coordinate axis on the antenna coordinate system, unit: mm.
调整的对应安装点根据天线阵面法线所对应的坐标轴确定,如X方向偏差为Δ,则需调整A1处的天线安装点,L为A1D1的距离;如Z方向偏差为Δ,则需调整B1点(或C1点)处的天线安装点,L为B1D1(或C1D1)的距离。The corresponding installation point to be adjusted is determined according to the coordinate axis corresponding to the normal line of the antenna array. If the deviation in the X direction is Δ, the antenna installation point at A1 needs to be adjusted, and L is the distance from A1D1; if the deviation in the Z direction is Δ, it is necessary to adjust Adjust the antenna installation point at point B1 (or point C1), and L is the distance from B1D1 (or C1D1).
根据大型相控阵天线的安装点特性,B1、C1位置的天线安装点在天线X面和Z面均可安装调整垫片,一般,若天线阵面法线与Y方向夹角满足要求,则B1、C1位置的天线安装点在Z面不必安装调整垫片,因此本文中提到的B1、C1位置调整垫片如无特殊强调均为X面。如Y方向偏差为Δ,则需调整B1点(或C1点)处的天线Z面安装点,L为B1D1(或C1D1)的距离。According to the characteristics of the installation point of the large phased array antenna, the antenna installation points at positions B1 and C1 can be equipped with adjusting gaskets on the X and Z surfaces of the antenna. Generally, if the angle between the normal line of the antenna array and the Y direction meets the requirements, then The antenna installation points at positions B1 and C1 do not need to be equipped with adjusting shims on the Z side, so the adjusting shims at the B1 and C1 positions mentioned in this article are all on the X side unless otherwise emphasized. If the deviation in the Y direction is Δ, it is necessary to adjust the installation point on the Z surface of the antenna at point B1 (or point C1), and L is the distance from B1D1 (or C1D1).
举例:如精测得Nt0={cosαt 0,cosβt 0,cosγt 0},其中γt 0=90.15°,αt 0和βt 0满足在±0.1°偏差范围内要求,说明天线阵面法线与星体X轴方向夹角偏大,则A点调整垫片厚度应适当减小,减小量根据:Example: If Nt0={cosαt 0, cosβt 0, cosγt 0} is precisely measured, where γt 0=90.15°, αt 0 and βt 0 meet the requirements within the deviation range of ±0.1°, which means that the normal line of the antenna front and the star X If the included angle in the axial direction is too large, the thickness of the adjusting gasket at point A should be appropriately reduced. The amount of reduction is based on:
h调整量=tg(Δ)×Lh adjustment amount = tg (Δ) × L
其中:Δ为角度偏差量,本例中为90.15°-90°=0.15°;Among them: Δ is the angle deviation, in this example, it is 90.15°-90°=0.15°;
L为A点到天线阵面上X轴的距离,本例中A点到阵面的距离为1200mm,则要在A点减少调整垫片厚度量为:L is the distance from point A to the X-axis on the antenna array. In this example, the distance from point A to the array is 1200mm, so the thickness of the shim to be reduced at point A is:
h调整量=tg(0.15°)×1200=3.1mm。h adjustment amount = tg (0.15°) × 1200 = 3.1mm.
步骤8、重复步骤6~步骤7直到三个夹角与系统要求达到的夹角之差的绝对值全部低于预设的门限。,则结束单翼天线安装过程。Step 8. Repeat steps 6 to 7 until the absolute values of the differences between the three included angles and the included angles required by the system are all lower than the preset thresholds. , then the monoplane antenna installation process ends.
二、双翼大型相控阵天线精准安装方法的具体步骤如下:2. The specific steps of the precise installation method of the biplane large phased array antenna are as follows:
(1)、建立星体坐标系,所述星体坐标系坐标原点O为星箭分离面的中心点,X轴正方向为卫星飞行方向,Z轴正方向为对地方向,Y轴正方向与X0Z面满足右手定律;(1), establish a star coordinate system, the coordinate origin O of the star coordinate system is the center point of the satellite-arrow separation plane, the positive direction of the X-axis is the flight direction of the satellite, the positive direction of the Z-axis is the direction to the ground, and the positive direction of the Y-axis is in line with X0Z The surface satisfies the right-hand law;
(2)、将星体上的安装面转至与X轴正方向相控阵天线对接方位,精调星体姿态,使星体的俯仰、扭摆、偏航三方向姿态与星体坐标系X轴、Y轴、Z轴的角度误差小于0.1,星体上的三个安装点Y轴坐标值与理论要求偏差小于0.1mm;(2) Turn the installation surface on the star to the direction of docking with the phased array antenna in the positive direction of the X-axis, fine-tune the attitude of the star, and make the attitude of the star in the three directions of pitch, yaw, and yaw correspond to the X-axis and Y-axis of the star coordinate system , The angle error of the Z axis is less than 0.1, and the Y axis coordinate value of the three installation points on the star is less than 0.1mm from the theoretical requirement;
(3)、精测不添加调整垫片状态下天线的三个安装点在星体坐标系下的坐标值A1(xa1,ya1,za1)、B1(xb1,yb1,zb1)、C1(xc1,yc1,zc1)及其拟合平面指向N1(cosα1,cosβ1,cosγ1)和星体上对应安装点坐标值A2(xa2,ya2,za2)、B2(xb2,yb2,zb2)、C2(xc2,yc2,zc2)及其拟合平面指向N2(cosα2,cosβ2,cosγ2);(3) Precisely measure the coordinate values A1(xa 1 ,ya 1 ,za 1 ), B1(xb 1 ,yb 1 ,zb 1 ) of the three installation points of the antenna in the astral coordinate system under the state of not adding the adjustment shim , C1(xc 1 ,yc 1 ,zc 1 ) and its fitting plane pointing to N1(cosα1, cosβ1, cosγ1) and the coordinates of the corresponding installation point on the star A2(xa 2 ,ya 2 ,za 2 ), B2(xb 2 ,yb 2 ,zb 2 ), C2(xc 2 ,yc 2 ,zc 2 ) and its fitting plane point to N2(cosα2, cosβ2, cosγ2);
(4)、定义天线的三个安装点为实际位置,星体上对应安装点为目标位置,采用平面几何方法,构建目标位置与实际位置在其公垂面的投影三角形,通过解析三角函数求解各安装点位置需增加的调整垫片厚度;(4), define the three installation points of the antenna as the actual position, and the corresponding installation point on the star as the target position, use the plane geometry method to construct the projection triangle of the target position and the actual position on its common vertical plane, and solve each The thickness of the adjustment gasket needs to be increased at the installation point;
(5)按照步骤(4)得到的计算结果在大型相控阵天线三个安装点处添加相应调整垫片将X轴正方向相控阵天线安装在星体上;同时,测量天线框架精测十字立方镜指向数据并记录,用于与天线装星前的立方镜指向进行数据对比,判断天线装星后指向变化趋势;(5) According to the calculation results obtained in step (4), add corresponding adjustment gaskets at the three installation points of the large-scale phased array antenna to install the X-axis positive direction phased array antenna on the star; at the same time, measure the antenna frame and accurately measure the cross The pointing data of the cube mirror is recorded and used for data comparison with the pointing of the cube mirror before the antenna is installed to judge the change trend of the pointing of the antenna after the star is installed;
(6)精测天线装星后的天线阵面靶标点平面综合指向,求解天线阵面法线与星体坐标系X轴、Y轴和Z轴的夹角,判断三个夹角与系统要求达到的夹角之差的绝对值是否全部低于预设的门限,全部低于,则结束天线安装过程,否则,转入步骤(7);(6) Precisely measure the comprehensive pointing of the antenna array target point plane after the antenna is installed with stars, solve the angles between the antenna array normal and the X-axis, Y-axis, and Z-axis of the star coordinate system, and judge that the three included angles meet the system requirements Whether the absolute value of the difference between the included angles is all lower than the preset threshold, all lower than, then end the antenna installation process, otherwise, go to step (7);
(7)当天线阵面法线与对应的坐标轴夹角与系统要求达到的夹角之差为+Δ,Δ为正数,减少对应安装点垫片厚度,当天线阵面法线与对应的坐标轴夹角与系统要求达到的夹角之差为-Δ,Δ为正数,增加对应位置垫片厚度,增加与减小垫片厚度调整量为h调整量;(7) When the difference between the angle between the normal of the antenna front and the corresponding coordinate axis and the angle required by the system is +Δ, and Δ is a positive number, reduce the thickness of the gasket at the corresponding installation point. When the normal of the antenna front and the corresponding The difference between the angle between the coordinate axis and the angle required by the system is -Δ, and Δ is a positive number, increase the thickness of the gasket at the corresponding position, and increase and decrease the adjustment amount of the gasket thickness as h adjustment amount ;
h调整量=tg(Δ)×Lh adjustment amount = tg (Δ) × L
式中,L为该安装点到天线阵面上对应坐标轴的距离,单位:mm。In the formula, L is the distance from the installation point to the corresponding coordinate axis on the antenna array, unit: mm.
(8)重复步骤(6)~步骤(7)直到天线阵面法线与星体坐标系X轴、Y轴和Z轴的夹角与系统要求达到的夹角之差的绝对值全部低于预设的门限。(8) Repeat steps (6) to (7) until the absolute values of the differences between the angles between the normal of the antenna front and the X-axis, Y-axis, and Z-axis of the star coordinate system and the angles required by the system are all lower than the preset values. set threshold.
(9)按照步骤(2)~步骤(8)精测并计算X轴负方向大型相控阵天线三个安装点的调整垫片添加数量,并在-X侧添加相应调整垫片将天线安装在星体-X侧;(9) Follow steps (2) to (8) to accurately measure and calculate the number of adjustment shims added to the three installation points of the large phased array antenna in the negative direction of the X-axis, and add corresponding adjustment shims to the -X side to install the antenna On the Astral-X side;
(10)精测整翼天线阵面靶标点平面综合指向Nt以及整翼天线的综合平面度(Rt);(10) Precisely measure the comprehensive pointing point Nt of the whole-wing antenna array target point plane and the comprehensive flatness (Rt) of the whole-wing antenna;
(11)判断整翼天线阵面平面综合指向Nt或者整翼天线的综合平面度Rt是否小于系统要求的偏差范围,任一项不满足要求,则按照单翼天线装星方法中步骤(7)~步骤(8)继续调整垫片高度,直到两项同时满足要求,即完成双侧翼天线的装星工作。(11) Judging whether the comprehensive direction of the whole-wing antenna front plane Nt or the comprehensive flatness Rt of the whole-wing antenna is less than the deviation range required by the system, if any of them does not meet the requirements, follow the step (7) in the single-wing antenna star installation method ~ Step (8) Continue to adjust the height of the gasket until the two requirements are met at the same time, that is, the star installation work of the double-flank antenna is completed.
本发明天线安装精度易保证,利用数学模型的计算分析,可使得装星精度在有限的调测次数内最快达到或接近目标值,根据试验验证,长度15m的双侧翼大型平面相控阵天线,可一次装调到位,且其展开综合平面度达到3mm,综合指向精度达到0.02°。The antenna installation accuracy of the present invention is easy to guarantee, and the calculation and analysis of the mathematical model can make the star installation accuracy reach or approach the target value as quickly as possible within a limited number of commissioning times. The antenna can be installed and adjusted in place at one time, and its unfolded comprehensive flatness reaches 3mm, and its comprehensive pointing accuracy reaches 0.02°.
本发明说明书中未作详细描述的内容属本领域技术人员的公知技术。The content that is not described in detail in the description of the present invention belongs to the well-known technology of those skilled in the art.
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