CN106092501A - Rotary variable-diameter pipe flow field experimental apparatus for testing - Google Patents
Rotary variable-diameter pipe flow field experimental apparatus for testing Download PDFInfo
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Abstract
一种旋转变径圆管内流场测试实验装置。主要为了解决现有实验装置中的用于流场测试有机玻璃变径圆管在壁面旋转条件下强度不足和旋转变径圆管折射率补偿困难的问题。其特征在于:旋转变径圆管流场测试装置包括变径圆管单元、支撑与连接单元、动力与传动单元与折射率补偿单元;变径圆管单元依次由溢流管、溢流嘴、切向入口盘、有机玻璃变径管、锥管和尾管通过法兰连接而成;动力与传动单元包括电机、传动轴及传动带,其作用是驱动变径圆管旋转;支撑与连接单元包括轴承,轴承座,支撑导轨、驱动轴支架等,起到支撑变径圆管与驱动轴、以及管路间连接与密封的作用;折射率补偿单元安装在变径圆管有机玻璃段,实现激光折射率补偿的作用。
Disclosed is an experimental device for testing the flow field in a rotary reducing circular tube. The main purpose is to solve the problems of insufficient strength of the plexiglass variable-diameter circular tube used for flow field testing under the condition of wall rotation and difficulty in compensating the refractive index of the rotating variable-diameter circular tube in the existing experimental device. It is characterized in that: the test device for the flow field of the rotating variable-diameter circular tube includes a variable-diameter circular tube unit, a support and connection unit, a power and transmission unit, and a refractive index compensation unit; the variable-diameter circular tube unit is sequentially composed of an overflow pipe, an overflow nozzle, The tangential inlet plate, plexiglass reducing tube, tapered tube and tail tube are connected by flanges; the power and transmission unit includes a motor, a transmission shaft and a transmission belt, and its function is to drive the reducing tube to rotate; the supporting and connecting unit includes Bearings, bearing housings, support guide rails, drive shaft brackets, etc., play the role of supporting the connection and sealing between the variable diameter circular tube and the drive shaft, as well as the pipeline; the refractive index compensation unit is installed on the plexiglass section of the variable diameter circular tube to realize laser The role of refractive index compensation.
Description
技术领域:Technical field:
本发明涉及一种应用于流场测试技术领域中的旋转变径圆管内流场测试实验装置。The invention relates to an experimental device for testing the flow field in a rotating variable-diameter circular tube, which is applied in the technical field of flow field testing.
背景技术:Background technique:
工业领域中存在着各种各样的旋转流动问题,准确的描述旋转流动的流动规律有助于改进流体设备结构的设计,优化操作参数,提高旋转流体设备的性能与效率。旋转变径圆管内螺旋流是一类复杂的旋转湍流问题,存在着周向旋转与流向剪切的耦合作用,兼有螺旋流动与轴向旋转圆管内强制旋转流动的两种特征,其中蕴含了复杂的湍流流动物理机理,在工程技术领域有重要的应用背景,例如运动壁面在湍流减阻中的应用,水力旋流器在井下油水分离和海洋平台的应用等。对这类壁面旋转耦合的复杂湍流运动的研究还非常缺少,目前仍主要集中在数值模拟的范围内,缺乏可信的实验结果,而限于数值模拟研究的精确性,对其定量的研究仍无法开展。因此,发展相应的实验设备与实验方法是研究这一复杂流动更为可靠的方法。关于旋转变径圆管内流场测试的实验装置,目前并未见诸于国内外的文献中,根据其流场特点,与之相关的流场研究装置与方法主要集中在针对静止变径圆管(静态水力旋流器)或绕轴旋转圆管内流场的测试,例如Marins等建立的静态水力旋流器流场激光测速装置。但是现有的这类实验装置普遍存在用于流场测试有机玻璃变径圆管在壁面旋转条件下强度不足和旋转变径圆管折射率补偿困难的问题。There are various rotary flow problems in the industrial field. Accurately describing the flow law of rotary flow is helpful to improve the design of fluid equipment structure, optimize operating parameters, and improve the performance and efficiency of rotary fluid equipment. The helical flow in a rotating circular pipe with variable diameter is a kind of complex rotating turbulent flow problem, which has the coupling effect of circumferential rotation and flow shear, and has two characteristics of helical flow and forced rotating flow in an axially rotating pipe, which contains The complex physical mechanism of turbulent flow has an important application background in the field of engineering technology, such as the application of moving walls in turbulent drag reduction, the application of hydrocyclones in downhole oil-water separation and offshore platforms, etc. The research on this kind of complex turbulent motion coupled with wall rotation is still very lacking. At present, it is still mainly concentrated in the scope of numerical simulation, lacking credible experimental results, and limited by the accuracy of numerical simulation research, it is still impossible to quantitatively study it. carry out. Therefore, the development of corresponding experimental equipment and experimental methods is a more reliable method to study this complex flow. The experimental device for testing the flow field in the rotating variable-diameter circular tube has not been found in the literature at home and abroad. According to the characteristics of the flow field, the related flow field research devices and methods are mainly focused on the static variable-diameter circular tube. (Static hydrocyclone) or the test of the flow field in a rotating circular tube, such as the static hydrocyclone flow field laser velocity measurement device established by Marins et al. However, the existing experimental devices of this kind generally have the problems of insufficient strength of the plexiglass variable-diameter circular tube under the condition of wall rotation and difficulty in compensating the refractive index of the rotating variable-diameter circular tube for flow field testing.
发明内容:Invention content:
为了解决背景技术中所提到的技术问题,本发明提供一种旋转变径圆管内流场测试实验装置,该种实验装置可实现旋转变径圆管内流场的测试,利用该装置可以模拟工业领域中这种常见的壁面旋转与自身旋转相耦合的复杂流动,并且能够实现其内部流场的激光测速研究,测试不同壁面转速、不同流量下变径圆管内螺旋流的流动规律。In order to solve the technical problems mentioned in the background technology, the present invention provides an experimental device for testing the flow field in a rotating and reducing circular tube. This common complex flow in the field of wall rotation coupled with its own rotation can realize the laser velocity measurement research of its internal flow field, and test the flow law of the helical flow in the variable-diameter circular tube under different wall rotation speeds and different flow rates.
本发明的技术方案是:该种旋转变径圆管内流场测试实验装置,由变径圆管单元、支撑与连接单元、动力与传动单元和折射率补偿单元四部分组成;The technical solution of the present invention is: the experimental device for testing the flow field in the rotating variable-diameter circular tube is composed of four parts: a variable-diameter circular tube unit, a support and connection unit, a power and transmission unit, and a refractive index compensation unit;
所述变径圆管单元,其功能在于使流体发生旋转,由圆管状的入口与多段直径不同的直管或变径管连接后组成;其中,由左至右依次为溢流管、溢流嘴、切向入口盘、有机玻璃变径管、锥管与尾管,所述溢流管、溢流嘴、切向入口盘、有机玻璃变径管、锥管与尾管之间均采用法兰与螺栓进行连接,通过止口 配合以保证组装后整体的同轴度要求;The variable-diameter circular tube unit, whose function is to rotate the fluid, is composed of a circular tube-shaped inlet connected to multiple sections of straight tubes or variable-diameter tubes with different diameters; among them, from left to right are overflow tube, overflow tube Nozzle, tangential inlet plate, plexiglass reducer, cone and tailpipe, the overflow pipe, overflow nozzle, tangential inlet plate, plexiglass reducer, cone and tailpipe The flange is connected with the bolt, and the joint is matched to ensure the overall coaxiality requirements after assembly;
所述溢流管为一端带法兰的管结构,管中部的外壁开有键槽与环槽,用于安装同步带轮,法兰一侧的内孔开有螺纹,用于安装溢流嘴;所述溢流嘴为一端带外螺纹的管结构;所述切向入口盘为中空盘状法兰结构,其内孔径与有机玻璃变径管的直管段内径相等,盘的一侧开有两个切向入口,流道形式为渐变截面,为液体进入变径圆管提供了通道,并使其形成螺旋流动;所述有机玻璃变径管为两端带法兰的有机玻璃材质变径管结构,其不同直径段又以此分为直管段、大锥段与小锥段;所述锥管为一端带法兰的管结构,法兰侧内孔为锥孔,锥度与有机玻璃变径管的小锥段相同,锥管后部内孔为直孔,锥管外壁中部开有键槽与环槽,用于安装同步带轮;所述锥管末端开有键槽、半环槽以及密封圈安装槽,用于安装可拆卸的活动法兰;所述尾管同样为一端带法兰的管结构,法兰端用于与锥管法兰连接,其内孔为阶梯孔结构,法兰端内孔略大,与锥管及O型密封圈配合;The overflow pipe is a pipe structure with a flange at one end, and the outer wall of the middle part of the pipe is provided with a keyway and a ring groove for installing the timing belt pulley, and the inner hole on one side of the flange is threaded for installing the overflow nozzle; The overflow nozzle is a pipe structure with an external thread at one end; the tangential inlet plate is a hollow plate-shaped flange structure, the inner diameter of which is equal to the inner diameter of the straight pipe section of the plexiglass variable diameter tube, and two holes are opened on one side of the plate. There are two tangential inlets, and the flow channel is in the form of a gradual cross section, which provides a channel for the liquid to enter the reducing tube and make it form a spiral flow; the plexiglass reducing tube is a plexiglass material reducing tube with flanges at both ends The different diameter sections are divided into straight pipe section, large cone section and small cone section; the tapered pipe is a pipe structure with a flange at one end, and the inner hole on the side of the flange is a tapered hole, and the taper and the plexiglass variable diameter The small cone section of the pipe is the same, the inner hole at the rear of the tapered pipe is a straight hole, and the middle part of the outer wall of the tapered pipe is provided with a keyway and a ring groove for installing the timing pulley; the end of the tapered pipe is provided with a keyway, a half-ring groove and a sealing ring for installation The groove is used to install a detachable movable flange; the tail pipe is also a pipe structure with a flange at one end, and the flange end is used to connect with the taper pipe flange, and its inner hole is a stepped hole structure, and the inner hole of the flange end The hole is slightly larger to match the tapered tube and O-ring;
所述支撑与连接单元的功能在于支撑所述变径圆管单元,实现动静分开并使管线联通;所述支撑与连接单元包括支撑座与导轨组件,由轴承座和调心球轴承构成的轴承座组件,轴承座底座,由入口腔与入口腔透盖构成的入口腔组件,由出口腔与出口透盖构成的出口组件,驱动轴支架,支脚,以及出口底座板与入口底座板;所述导轨组件由导轨与驱动轴支架组成,其作用是承托所述变径圆管单元,所述导轨的结构为矩形与三角形的组合导轨,能够较好的保证支撑结构装配后的同轴精度;The function of the support and connection unit is to support the variable-diameter circular pipe unit, realize the dynamic and static separation and connect the pipeline; the support and connection unit includes a support seat and a guide rail assembly, a bearing composed of a bearing seat and self-aligning ball bearings Seat assembly, bearing seat base, inlet cavity assembly composed of inlet cavity and inlet cavity cover, outlet component composed of outlet cavity and outlet cover, drive shaft bracket, legs, and outlet base plate and inlet base plate; The guide rail assembly is composed of a guide rail and a drive shaft bracket, and its function is to support the variable-diameter circular tube unit. The structure of the guide rail is a combination of rectangular and triangular guide rails, which can better ensure the coaxial accuracy of the supporting structure after assembly;
出口组件分别位于所述变径圆管单元的两端,与溢流管以及尾管相连,溢流管和尾管的两端分别插入前、后端的出口组件中,所述前、后端的出口组件均由出口腔与出口透盖连接后构成,溢流管和尾管的两端与所述前、后出口组件间采用PTEF唇形密封圈进行密封;溢流管穿过出口透盖,溢流管在工作过程中发生旋转,而出口透盖静止,二者间采用与PTEF唇形密封圈相同规格的密封圈实现旋转密封;所述前、后端出口组件通过出口底座板与导轨连接;所述轴承座组件分别安装在溢流管、锥管与尾管上,起到支撑的作用;所述入口腔组件安装在有机玻璃变径管的入口位置,起到容纳有机玻璃变径管入口,连接外部管线并实现入口与变径圆管动静分开的功能;溢流管由入口腔透盖穿过,同样采用与PTEF唇形密封圈相同规格的密封圈实现旋转密封;所述入口腔组件通过入口底座板与导轨连接;The outlet assemblies are respectively located at both ends of the variable-diameter circular pipe unit and connected to the overflow pipe and the tail pipe. The two ends of the overflow pipe and the tail pipe are respectively inserted into the outlet assemblies at the front and rear ends, and the outlets at the front and rear ends The components are all formed by connecting the outlet cavity and the outlet cover. The two ends of the overflow pipe and the tail pipe are sealed with the front and rear outlet components with PTEF lip seals; the overflow pipe passes through the outlet cover, and the overflow The flow tube rotates during the working process, while the outlet transparent cover is stationary, and the seal ring with the same specification as the PTEF lip seal ring is used to realize the rotating seal between the two; the front and rear end outlet components are connected to the guide rail through the outlet base plate; The bearing seat assembly is respectively installed on the overflow pipe, the tapered pipe and the tail pipe to play a supporting role; the inlet cavity assembly is installed at the entrance of the plexiglass reducer to accommodate the entrance of the plexiglass reducer , to connect the external pipeline and realize the function of dynamic and static separation between the inlet and the variable-diameter round pipe; the overflow pipe passes through the cover of the inlet cavity, and also uses a seal ring of the same specification as the PTEF lip seal ring to achieve rotary sealing; the inlet cavity assembly Connected to the guide rail through the entrance base plate;
两个驱动轴支架上开有T型槽,用于安装驱动轴轴承座,下端安装支脚,支脚由上下两个螺母安装在驱动轴支架上;驱动轴支架通过T型槽以及螺旋与导 轨的侧面相连;所述轴承座组件安装在两个驱动轴支架上,起到支撑驱动轴的作用;所述变径圆管单元中的溢流管、锥管与尾管分别安装在四个相同规格的轴承座上;There are T-shaped slots on the two drive shaft brackets, which are used to install the drive shaft bearing seat, and the lower end is installed with feet. The legs are installed on the drive shaft bracket by two upper and lower nuts; connected; the bearing seat assembly is installed on two drive shaft brackets to support the drive shaft; the overflow pipe, tapered pipe and tail pipe in the variable-diameter circular pipe unit are respectively installed on four on the bearing seat;
所述动力与传动单元,负责提供动力并将动力传递至所述变径圆管单元;所述动力与传动单元包括电机、第一V带轮与第二V带轮、传动轴、相同规格的2个第二同步带轮、相同规格的2个第一同步带轮、两条同步带;其中,电机通过可调节的电机安装板安装在地面上,电机轴转矩由第二V带轮通过V带传递至第一V带轮,第一V带轮安装在驱动轴上,其旋转使驱动轴旋转,驱动轴带动两端第二同步带轮,第二同步带轮通过同步带驱动第一同步带轮旋转,另一端驱动形式相同,从而驱动整个变径圆管单元旋转;传动轴通过轴承座安装在支架上;The power and transmission unit is responsible for providing power and transmitting the power to the variable-diameter circular tube unit; the power and transmission unit includes a motor, a first V-pulley and a second V-pulley, a transmission shaft, the same specification 2 second synchronous pulleys, 2 first synchronous pulleys of the same specification, and two synchronous belts; among them, the motor is installed on the ground through an adjustable motor mounting plate, and the torque of the motor shaft is passed by the second V-belt pulley The V-belt is transmitted to the first V-pulley. The first V-pulley is installed on the drive shaft. Its rotation makes the drive shaft rotate. The drive shaft drives the second synchronous pulley at both ends, and the second synchronous pulley drives the first synchronous belt through the synchronous belt. The synchronous pulley rotates, and the other end drives in the same form, thereby driving the entire variable-diameter circular tube unit to rotate; the transmission shaft is installed on the bracket through the bearing seat;
所述折射率补偿单元包括水槽组件、水槽透盖与双侧有机玻璃板;水槽组件的一侧为与入口腔相连的法兰结构,水槽组件的另一侧端面开阶梯孔,用于安装水槽透盖的法兰;水槽组件通过法兰连接安装在入口腔右侧,有机玻璃变径管由左至右穿过,在有机玻璃变径管的大直管段与小锥段法兰位置采用2个PTEF唇形密封圈实现旋转动密封;水槽组件上部为开口结构,水槽组件的两侧为有机玻璃板,采用螺栓与密封垫连接到水槽组件上,水槽组件的内部用于充满实验介质;所述折射率补偿单元通过T型槽螺栓安装在导轨组件上。The refractive index compensation unit includes a water tank assembly, a water tank transparent cover and double-sided plexiglass plates; one side of the water tank assembly is a flange structure connected to the entrance cavity, and the other side of the water tank assembly has a stepped hole on the end surface for installing the water tank The flange of the transparent cover; the sink assembly is installed on the right side of the entrance through flange connection, the plexiglass reducer passes through from left to right, and two PTEF flanges are used at the flange positions of the large straight pipe section and the small tapered section of the plexiglass reducer pipe The lip-shaped sealing ring realizes the rotary dynamic seal; the upper part of the water tank assembly is an open structure, and the two sides of the water tank assembly are plexiglass plates, which are connected to the water tank assembly by bolts and gaskets, and the inside of the water tank assembly is used to be filled with experimental media; the refraction The rate compensation unit is mounted on the rail assembly with T-slot bolts.
本发明具有如下有益效果:为达到可实现旋转变径圆管内流场的测试的目的,本装置将变径圆管部分设计成有机玻璃材质,在保证足够强度的条件下尽量的减小变径圆管的壁厚,可以降低光强损失与折射影响,从而满足LDV透光的需求,解决了有机玻璃变径圆管在壁面旋转条件下强度不足的问题;增加的折射率补偿单元很好地解决了旋转变径圆管折射率补偿困难的问题。另外,本装置下模型的透光性好,可视性强,可以观察变径管内流体的真实流态;此外,本装置设计了双同步带驱动结构,在有机玻璃段前后旋转管上均设计同步带驱动,两个同步带由一根轴驱动,可以尽量减小有机玻璃材质的变径圆管所承受的扭矩。此外,本装置在结构上将电机与变径圆管装置分开,并在二者之间采用具有一定减振作用的V带进行驱动,从而可以减小设备驱动电机所产生的振动。利用本装置可以模拟工业领域中这种常见的壁面旋转与自身旋转相耦合的复杂流动,并且能够实现其内部流场的激光测速研究,测试不同壁面转速、不同流量下变径圆管内螺旋流的流动规律。The present invention has the following beneficial effects: in order to achieve the purpose of testing the flow field in the rotating variable-diameter circular tube, the device designs the variable-diameter circular tube part as plexiglass material, and reduces the variable diameter as much as possible under the condition of ensuring sufficient strength. The wall thickness of the circular tube can reduce the loss of light intensity and the influence of refraction, so as to meet the needs of LDV light transmission, and solve the problem of insufficient strength of the plexiglass variable-diameter circular tube under the condition of wall rotation; the added refractive index compensation unit is very good The problem of difficult compensation of the refraction index of the rotary variable-diameter circular tube is solved. In addition, the model under this device has good light transmission and strong visibility, and can observe the real flow state of the fluid in the variable diameter tube; in addition, this device is designed with a double synchronous belt drive structure, which is designed on both the front and rear rotating tubes of the plexiglass section. Driven by synchronous belts, two synchronous belts are driven by one shaft, which can minimize the torque on the variable-diameter circular tube made of plexiglass. In addition, the structure of the device separates the motor from the variable-diameter circular tube device, and uses a V-belt with a certain vibration-damping effect to drive between the two, so that the vibration generated by the equipment driving motor can be reduced. This device can be used to simulate the complex flow in which the common wall rotation and its own rotation are coupled in the industrial field, and can realize the laser velocity measurement research of its internal flow field, and test the helical flow in the variable-diameter circular tube under different wall rotation speeds and different flow rates. flow law.
附图说明:Description of drawings:
图1是本发明的主视结构剖面示意图。Fig. 1 is a schematic cross-sectional view of the front view structure of the present invention.
图2是图1的左视图。Fig. 2 is a left side view of Fig. 1 .
图3是本发明的外观结构示意图。Fig. 3 is a schematic diagram of the appearance structure of the present invention.
图4是本发明的外观局部剖视图。Fig. 4 is a partial sectional view of the appearance of the present invention.
图5是本发明所述变径圆管单元的组合装配图。Fig. 5 is an assembled assembly diagram of the variable-diameter circular tube unit of the present invention.
图6是本发明所述折射率补偿单元的组合装配图。Fig. 6 is an assembly diagram of the refractive index compensation unit of the present invention.
图7是本发明所述入口腔组件的结构示意图。Fig. 7 is a schematic structural view of the inlet cavity assembly of the present invention.
图8是本发明所述电机底座的结构示意图。Fig. 8 is a schematic structural view of the motor base of the present invention.
图中1-出口腔;2-出口透盖;3-溢流管;4-轴承座;5-调心球轴承;6-第一同步带轮;7-入口腔透盖;8-入口腔;9-溢流嘴;10-切向入口盘;11-水槽组件;12-有机玻璃变径管;13-第一PTFE唇形密封圈;14-水槽透盖;15-锥管;16-键;17-轴段挡圈;18-连接法兰;19-半环;20-尾管;21-导轨组件;22-第二PTEF唇形密封圈;23-轴段挡板;24-电机;25-驱动轴;26-第一V带轮;27-第二V带轮;28-V带;29-同步带;30-第二同步带轮;31-轴承座底座;32-出口底座板;33-入口腔底座板;34-驱动轴支架;35-电机安装板;36-有机玻璃盖板;37-电机底座板;38-支脚。In the figure 1-exit mouth; 2-exit through cover; 3-overflow pipe; 4-bearing seat; 5-self-aligning ball bearing; 6-first synchronous pulley; ;9-Overflow nozzle; 10-Tangential inlet plate; 11-Sink assembly; 12-Plexiglass reducing tube; 13-First PTFE lip seal ring; 14-Sink cover; 15-Taper tube; 16- Key; 17-shaft retaining ring; 18-connecting flange; 19-half ring; 20-tail pipe; 21-rail assembly; 22-second PTEF lip seal; ;25-drive shaft; 26-first V pulley; 27-second V pulley; 28-V belt; 29-synchronous belt; 30-second synchronous pulley; 31-bearing base; Plate; 33-inlet mouth base plate; 34-drive shaft bracket; 35-motor mounting plate; 36-plexiglass cover plate; 37-motor base plate; 38-foot.
具体实施方式:detailed description:
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:
由图1至图8所示,该种旋转变径圆管内流场测试实验装置,由变径圆管单元、支撑与连接单元、动力与传动单元和折射率补偿单元四部分组成;As shown in Figure 1 to Figure 8, this kind of experimental device for testing the flow field in the rotating variable diameter circular tube is composed of four parts: the variable diameter circular tube unit, the support and connection unit, the power and transmission unit, and the refractive index compensation unit;
所述变径圆管单元,其功能在于使流体发生旋转,由圆管状的入口与多段直径不同的直管或变径管连接后组成;其中,由左至右依次为溢流管3、溢流嘴9、切向入口盘10、有机玻璃变径管12、锥管15与尾管20,所述溢流管、溢流嘴、切向入口盘、有机玻璃变径管、锥管与尾管之间均采用法兰与螺栓进行连接,通过止口配合以保证组装后整体的同轴度要求;The function of the variable-diameter circular tube unit is to rotate the fluid, and it is composed of a circular tube-shaped inlet connected to multiple sections of straight tubes or variable-diameter tubes with different diameters; wherein, from left to right are overflow pipe 3, overflow pipe Nozzle 9, tangential inlet plate 10, plexiglass reducing pipe 12, tapered pipe 15 and tail pipe 20, the overflow pipe, overflow nozzle, tangential inlet plate, plexiglass reducing pipe, tapered pipe and tail pipe The pipes are connected by flanges and bolts, and the joints are matched to ensure the overall coaxiality requirements after assembly;
所述溢流管为一端带法兰的管结构,管中部的外壁开有键槽与环槽,用于安装同步带轮,法兰一侧的内孔开有螺纹,用于安装溢流嘴;所述溢流嘴为一端带外螺纹的管结构;所述切向入口盘为中空盘状法兰结构,其内孔径与有机玻璃变径管12的直管段内径相等,盘的一侧开有两个切向入口,流道形式为渐变截面,为液体进入变径圆管提供了通道,并使其形成螺旋流动;所述有机玻璃变径管为两端带法兰的有机玻璃材质变径管结构,其不同直径段又以此分为直管段、大锥段与小锥段;所述锥管为一端带法兰的管结构,法兰侧内孔为锥孔,锥度与有机玻璃变径管12的小锥段相同,锥管后部内孔为直孔,锥管外壁中部开有键槽与环槽,用于安装同步带轮;所述锥管末端开有键槽、半环槽以及密 封圈安装槽,用于安装可拆卸的活动法兰;所述尾管同样为一端带法兰的管结构,法兰端用于与锥管法兰连接,其内孔为阶梯孔结构,法兰端内孔略大,与锥管及O型密封圈配合;The overflow pipe is a pipe structure with a flange at one end, and the outer wall of the middle part of the pipe is provided with a keyway and a ring groove for installing the timing belt pulley, and the inner hole on one side of the flange is threaded for installing the overflow nozzle; The overflow nozzle is a pipe structure with an external thread at one end; the tangential inlet disk is a hollow disk-shaped flange structure, the inner diameter of which is equal to the inner diameter of the straight pipe section of the plexiglass reducing pipe 12, and one side of the disk is opened with Two tangential inlets, the flow channel form is a gradual cross section, which provides a channel for the liquid to enter the reducing tube and make it form a spiral flow; the plexiglass reducing tube is a plexiglass reducing tube with flanges at both ends Pipe structure, its sections with different diameters are divided into straight pipe section, large cone section and small cone section; The small tapered section of the diameter pipe 12 is the same, the inner hole at the rear of the tapered pipe is a straight hole, and the middle part of the outer wall of the tapered pipe is provided with a keyway and a ring groove for installing a timing belt pulley; the end of the tapered pipe is provided with a keyway, a half-ring groove and a sealing Ring installation groove, used to install detachable movable flange; the tail pipe is also a pipe structure with a flange at one end, and the flange end is used to connect with the tapered pipe flange, and its inner hole is a stepped hole structure, and the flange The inner hole of the end is slightly larger, which is matched with the tapered tube and the O-ring;
所述支撑与连接单元的功能在于支撑所述变径圆管单元,实现动静分开并使管线联通;所述支撑与连接单元包括支撑座与导轨组件21,由轴承座4和调心球轴承5构成的轴承座组件,轴承座底座31,由入口腔8与入口腔透盖7构成的入口腔组件,由出口腔1与出口透盖2构成的出口组件,驱动轴支架34,支脚39,以及出口底座板32与入口底座板33;所述导轨组件由导轨与驱动轴支架34组成,其作用是承托所述变径圆管单元,所述导轨的结构为矩形与三角形的组合导轨,能够较好的保证支撑结构装配后的同轴精度;The function of the support and connection unit is to support the variable-diameter circular pipe unit, realize the dynamic and static separation and connect the pipeline; The bearing seat assembly constituted, the bearing seat base 31, the entrance cavity assembly formed by the entrance cavity 8 and the entrance cavity cover 7, the outlet component composed of the exit cavity 1 and the exit cover 2, the drive shaft support 34, the legs 39, and Outlet base plate 32 and entrance base plate 33; described guide rail assembly is made up of guide rail and drive shaft support 34, and its function is to support described variable-diameter round pipe unit, and the structure of described guide rail is the combination guide rail of rectangle and triangle, can Better guarantee the coaxial accuracy of the supporting structure after assembly;
出口组件分别位于所述变径圆管单元的两端,与溢流管3以及尾管20相连,溢流管3和尾管20的两端分别插入前、后端的出口组件中,所述前、后端的出口组件均由出口腔1与出口透盖2连接后构成,溢流管3和尾管20的两端与所述前、后出口组件间采用PTEF唇形密封圈22进行密封;溢流管3穿过出口透盖2,溢流管3在工作过程中发生旋转,而出口透盖2静止,二者间采用与PTEF唇形密封圈22相同规格的密封圈实现旋转密封;所述前、后端出口组件通过出口底座板32与导轨21连接;所述轴承座组件分别安装在溢流管3、锥管15与尾管20上,起到支撑的作用;所述入口腔组件安装在有机玻璃变径管12的入口位置,起到容纳有机玻璃变径管12入口,连接外部管线并实现入口与变径圆管动静分开的功能;溢流管3由入口腔透盖7穿过,同样采用与PTEF唇形密封圈相同规格的密封圈实现旋转密封;所述入口腔组件通过入口底座板33与导轨21连接;The outlet assembly is respectively located at both ends of the variable-diameter circular pipe unit, and is connected with the overflow pipe 3 and the tail pipe 20. The two ends of the overflow pipe 3 and the tail pipe 20 are respectively inserted into the outlet assemblies at the front and rear ends. The outlet components at the rear end are all formed after the outlet cavity 1 is connected with the outlet transparent cover 2, and the two ends of the overflow pipe 3 and the tail pipe 20 are sealed with the front and rear outlet components with PTEF lip seals 22; The flow tube 3 passes through the outlet cover 2, the overflow tube 3 rotates during the working process, and the outlet cover 2 is stationary, and the sealing ring with the same specification as the PTEF lip seal ring 22 is used to realize the rotary seal between the two; The front and rear outlet components are connected to the guide rail 21 through the outlet base plate 32; the bearing housing components are respectively installed on the overflow pipe 3, the cone pipe 15 and the tail pipe 20 to play a supporting role; the inlet cavity components are installed At the entrance position of the plexiglass reducing tube 12, it plays the function of accommodating the entrance of the plexiglass reducing tube 12, connecting the external pipeline and realizing the dynamic and static separation of the inlet and the reducing tube; the overflow pipe 3 is passed through the entrance cavity cover 7 , using a sealing ring with the same specifications as the PTEF lip sealing ring to achieve rotary sealing; the inlet cavity assembly is connected to the guide rail 21 through the inlet base plate 33;
两个驱动轴支架34上开有T型槽,用于安装驱动轴轴承座4,下端安装支脚38,支脚38由上下两个螺母安装在驱动轴支架34上;驱动轴支架34通过T型槽以及螺旋与导轨21的侧面相连;所述轴承座组件安装在两个驱动轴支架34上,起到支撑驱动轴27的作用;所述变径圆管单元中的溢流管3、锥管15与尾管20分别安装在四个相同规格的轴承座4上;There are T-shaped slots on the two drive shaft brackets 34, which are used to install the drive shaft bearing housing 4. The lower end is equipped with a leg 38. The leg 38 is installed on the drive shaft bracket 34 by two upper and lower nuts; the drive shaft bracket 34 passes through the T-shaped slot. And the spiral is connected to the side of the guide rail 21; the bearing seat assembly is installed on two drive shaft brackets 34 to play the role of supporting the drive shaft 27; the overflow pipe 3 and the tapered pipe 15 in the variable diameter circular pipe unit Installed on four bearing housings 4 of the same specification as the tailpipe 20;
所述动力与传动单元,负责提供动力并将动力传递至所述变径圆管单元;所述动力与传动单元包括电机24、第一V带轮26与第二V带轮27、传动轴25、相同规格的2个第二同步带轮30、相同规格的2个第一同步带轮6、两条同步带29;其中,电机24通过可调节的电机安装板35安装在地面上,电机轴转矩由第二V带轮27通过V带28传递至第一V带轮26,第一V带轮26安装在驱动轴25上,其旋转使驱动轴25旋转,驱动轴25带动两端第二同步带轮30,第二 同步带轮30通过同步带29驱动第一同步带轮6旋转,另一端驱动形式相同,从而驱动整个变径圆管单元旋转;传动轴25通过轴承座4安装在支架34上;The power and transmission unit is responsible for providing power and transmitting the power to the variable-diameter circular tube unit; the power and transmission unit includes a motor 24, a first V-pulley 26 and a second V-pulley 27, and a transmission shaft 25 , 2 second synchronous pulleys 30 of the same specification, 2 first synchronous pulleys 6 of the same specification, two synchronous belts 29; wherein, the motor 24 is installed on the ground by an adjustable motor mounting plate 35, and the motor shaft The torque is transmitted from the second V-belt pulley 27 to the first V-belt pulley 26 through the V-belt 28. The first V-belt pulley 26 is installed on the driving shaft 25, and its rotation makes the driving shaft 25 rotate, and the driving shaft 25 drives the second V-pulley at both ends. Two synchronous pulleys 30, the second synchronous pulley 30 drives the first synchronous pulley 6 to rotate through the synchronous belt 29, and the other end drives the same form, thereby driving the rotation of the whole variable-diameter circular tube unit; the transmission shaft 25 is installed on the On the bracket 34;
所述折射率补偿单元包括水槽组件11、水槽透盖14与双侧有机玻璃板36;水槽组件11的一侧为与入口腔相连的法兰结构,水槽组件11的另一侧端面开阶梯孔,用于安装水槽透盖14的法兰;水槽组件11通过法兰连接安装在入口腔8右侧,有机玻璃变径管12由左至右穿过,在有机玻璃变径管12的大直管段与小锥段法兰位置采用2个PTEF唇形密封圈13实现旋转动密封;水槽组件11上部为开口结构,水槽组件11的两侧为有机玻璃板36,采用螺栓与密封垫连接到水槽组件11上,水槽组件11的内部用于充满实验介质;所述折射率补偿单元通过T型槽螺栓安装在导轨组件21上。The refractive index compensation unit includes a water tank assembly 11, a water tank transparent cover 14, and a double-sided organic glass plate 36; one side of the water tank assembly 11 is a flange structure connected to the entrance cavity, and the other side of the water tank assembly 11 has a stepped hole on the end surface , used to install the flange of the water tank cover 14; the water tank assembly 11 is installed on the right side of the entrance cavity 8 through flange connection, and the plexiglass reducing tube 12 passes through from left to right, at the large diameter of the plexiglass reducing tube 12 Two PTEF lip seal rings 13 are used for the flange position of the pipe section and the small cone section to realize rotary dynamic sealing; the upper part of the water tank assembly 11 is an open structure, and the two sides of the water tank assembly 11 are plexiglass plates 36, which are connected to the water tank assembly 11 by bolts and gaskets Above, the inside of the water tank assembly 11 is used to be filled with the experimental medium; the refractive index compensation unit is installed on the guide rail assembly 21 through T-slot bolts.
使用时,首先开启供液泵,实验介质由实验装置入口流进入入口腔中,并在充满入口腔后由变径圆管的双侧切向入口流入变径圆管中,形成螺旋流动。待整个装置充满实验介质后,开启实验装置驱动电机,变径圆管在其驱动下旋转,管内流体的流动规律也随之变化。分别通过变频装置调节供液泵的流量与驱动电机的转速,流量与转速存在一定程度的相互影响关系,因此需同步调节。与水力旋流器相同,变径圆管装置设计了两个方向的出口,同样称为溢流口与底流口,通过调节阀门,可以得到两个液体在出口间不同的分配关系。待流量与转速稳定达到实验要求后,选择合适截面,采用激光多普勒测速装置对变径圆管内流体流动规律进行测试研究。采用变频装置控制电机产生不同转速,实现变径圆管的不同壁面转速,透明管段变径圆管内流场可采用激光多普勒测速仪、粒子图像测速仪等激光测速方法进行测试。When in use, first turn on the liquid supply pump, the experimental medium flows from the inlet of the experimental device into the inlet cavity, and after filling the inlet cavity, flows into the variable diameter circular tube from the bilateral tangential inlets of the variable diameter circular tube to form a spiral flow. After the whole device is filled with the experimental medium, the driving motor of the experimental device is turned on, and the variable-diameter circular tube rotates under its drive, and the flow law of the fluid in the tube also changes accordingly. The flow rate of the liquid supply pump and the speed of the drive motor are respectively adjusted by the frequency conversion device. There is a certain degree of mutual influence between the flow rate and the speed, so it needs to be adjusted synchronously. Similar to the hydrocyclone, the variable-diameter circular tube device is designed with outlets in two directions, also known as the overflow port and the underflow port. By adjusting the valve, different distribution relationships between the two liquids can be obtained between the outlets. After the flow rate and rotational speed meet the experimental requirements stably, a suitable section is selected, and the laser Doppler velocimetry device is used to test and study the fluid flow law in the variable-diameter circular tube. The frequency conversion device is used to control the motor to generate different speeds to achieve different wall speeds of the variable-diameter circular tubes. The flow field in the transparent pipe segment variable-diameter circular tubes can be tested by laser velocimetry methods such as laser Doppler velocimeters and particle image velocimeters.
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